Another Series 60 question: Anyone removed oil cooler from block before?
 

Another Series 60 question: Anyone removed oil cooler from block before?

Started by belfert, July 04, 2011, 05:32:44 PM

Previous topic - Next topic

belfert

I got my Series 60 oil cooler cover unbolted a number of days ago.  The problem is I can't get the upper coolant neck out of the block.  It is loose because I can move it back and forth about 1/8".  I just can't get it out.  The service manual says to place a pry bar between the block and the cover below the upper coolant neck and gently pry.  I've used a pry bar and it just won't pop out of the block.

I know most of you are 2 stroke guys, but anyone done this before and have any advice?  The oil fill tube and oil breather tube are sorta in the way and I hope they don't have to come out.

I'm not worried about breaking it.  It just won't come out.  There is just an o-ring holding it in.
Brian Elfert - 1995 Dina Viaggio 1000 Series 60/B500 - 75% done but usable - Minneapolis, MN

belfert

I have attached the page from the service manual showing the oil cooler diagram.  Part #9 is the o-ring holding the oil cooler housing to the block.
Brian Elfert - 1995 Dina Viaggio 1000 Series 60/B500 - 75% done but usable - Minneapolis, MN

Busted Knuckle

Bigger pry bar maybe?

I haven't done it, but I do have some pretty large pry bars and when one ain't big enough to do the job I grab a bigger one.
;D  BK  ;D
Busted Knuckle aka Bryce Gaston
KY Lakeside Travel's Busted Knuckle Garage
Huntingdon, TN 12 minutes N of I-40 @ exit 108
www.kylakesidetravel.net

;D Keep SMILING it makes people wonder what yer up to! ;D (at least thats what momma always told me! ;D)

belfert

I got it off a couple days ago.  I just had to find the right position for the pry bar.  It sure is held in there tight for a simple o-ring holding it in.
Brian Elfert - 1995 Dina Viaggio 1000 Series 60/B500 - 75% done but usable - Minneapolis, MN

trucktramp

Quote from: Busted Knuckle on July 08, 2011, 07:32:58 PM
Bigger pry bar maybe?

I haven't done it, but I do have some pretty large pry bars and when one ain't big enough to do the job I grab a bigger one.
;D  BK  ;D

Isn't this the same as the bigger hammer theory?  :D  :D
Dennis Watson
KB8KNP
Scotts, Michigan
1966 MCI MC5A
8V71
Spicer 4 Speed Manual