Con fused
 

Con fused

Started by Zephod, August 06, 2017, 05:54:12 AM

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Zephod

I'm looking at fuses. My bus driving side takes regular full size blade fuses. This is not a problem.

The stuff I'm putting in is a bit of a mosh mash. Before I go further, I'd like to standardize. Right now the circuits I've installed in the console are fused with a mix of 6x30 glass fuses and blade fuses - all with individual inline holders.

The house side hasn't yet got fuses though in my battery pack I have inline 6x30 glass fuses. I've also just attached a 4 fuse 6x30 holder to the wall.

In my spares box I have a lot of 5x20 panel mount fuse holders. I'd thought of putting those in the empty switch positions on the console until I found they were bigger than the existing holes.

It's hard with no Radio Shack to find anywhere with a good selection of any kind of fuse. I know blade fuses (I'd so like standardize on blade fuses) come in 1a and 3A values but I need 0.5A, 2.5A, 3.5A. I can fund those easily in 6x30 and 5x20 glass fuses.

My method of finding most of my fuse values is either by knowing from what the equipment says or by starting with a  high value and lowering it until the equipment blows the fuse. I also like to fuse each individual circuit. For example, each socket in my 120v system has its own 15A breaker.

Any suggestion on real world fuse sources?

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Carpenter 3800 1994 on a Navistar 1994 chassis with a DT466 and alinson transmission.

muldoonman


.05 an amp? Is that a half an amp?  ::)

Zephod

Quote from: muldoonman on August 06, 2017, 06:44:38 AM
.05 an amp? Is that a half an amp?  ::)
I don't know where you found 0.05 amp fuses. Now those must be truly unique!


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Carpenter 3800 1994 on a Navistar 1994 chassis with a DT466 and alinson transmission.

bevans6

Why do you need such small fuses?  The fuse is rated to protect the wire.  If you are using 14 gauge wire, make all the fuses 15 amps as standard.  If you are using 16 gauge wire, use all 10 amp fuses, 12 gauge use 20 amp, 10 gauge use 30 amp, and so on.  Your method of fusing based on load is contrary to electrical design methodology.  First thing - don't fuse every single load separately.  Have maybe two fuses for all 12v lighting needs, for example.  Second thing - rate the fuse based on the wire.  Third thing - keep track of ground current.  If you local ground your 12v to the chassis, no problem if your battery ground connection is appropriately sized.  If you home-run ground wires to a bus, the master ground from the bus to the chassis/battery has to be sized for the anticipated total load.  Fourth thing - consider a master fuse between the battery and the distribution fuses.  Exactly the same as the master 100 amp or 200 amp breaker in your house.  Use a breaker for it, not a fuse.  The way you are doing it now may seem good, but is actually designed to fail a lot.   Kind of designing in as many failure points as you can, and making each one as delicate as possible.
1980 MCI MC-5C, 8V-71T from a M-110 self propelled howitzer
Allison MT-647
Tatamagouche, Nova Scotia

TomC

Tom & Donna Christman. 1985 Kenworth 40ft Super C with garage. '77 AMGeneral 10240B; 8V-71TATAIC V730.

muldoonman

Quote from: Zephod on August 06, 2017, 07:20:38 AM
I don't know where you found 0.05 amp fuses. Now those must be truly unique!


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"It's hard with no Radio Shack to find anywhere with a good selection of any kind of fuse. I know blade fuses (I'd so like standardize on blade fuses) come in 1a and 3A values but I need 0.5A, 2.5A, 3.5A. I can fund those easily in 6x30 and 5x20 glass fuses."

I think that's where I found it.

Zephod

Quote from: muldoonman on August 06, 2017, 08:05:16 AM
"It's hard with no Radio Shack to find anywhere with a good selection of any kind of fuse. I know blade fuses (I'd so like standardize on blade fuses) come in 1a and 3A values but I need 0.5A, 2.5A, 3.5A. I can fund those easily in 6x30 and 5x20 glass fuses."

I think that's where I found it.

Ummm.... I wrote 0.5 but not 0.05...


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Carpenter 3800 1994 on a Navistar 1994 chassis with a DT466 and alinson transmission.

Zephod

Quote from: bevans6 on August 06, 2017, 07:29:11 AM
Why do you need such small fuses?  The fuse is rated to protect the wire.  If you are using 14 gauge wire, make all the fuses 15 amps as standard.  If you are using 16 gauge wire, use all 10 amp fuses, 12 gauge use 20 amp, 10 gauge use 30 amp, and so on.  Your method of fusing based on load is contrary to electrical design methodology.  First thing - don't fuse every single load separately.  Have maybe two fuses for all 12v lighting needs, for example.  Second thing - rate the fuse based on the wire.  Third thing - keep track of ground current.  If you local ground your 12v to the chassis, no problem if your battery ground connection is appropriately sized.  If you home-run ground wires to a bus, the master ground from the bus to the chassis/battery has to be sized for the anticipated total load.  Fourth thing - consider a master fuse between the battery and the distribution fuses.  Exactly the same as the master 100 amp or 200 amp breaker in your house.  Use a breaker for it, not a fuse.  The way you are doing it now may seem good, but is actually designed to fail a lot.   Kind of designing in as many failure points as you can, and making each one as delicate as possible.
Two reasons. I use a small fuse on the fans because the fan wiring is minuscule. I've never seen such fine wires. The other reason is I'm basing it on fan load. If a 0.5a fan suddenly starts using 1a, there's a problem and I need it to stop before there's a fire.

I'm running the chassis as a negative ground for all but the solar panels. The solar connection is the only negative wire that'll run the length of the bus. The others are the wires coming from my devices. For example, with the front cabin fan, that's mounted on a wooden beam. I've passed the wire through a wooden partition and that just goes straight into the power supply. That'll get a fuse soon.

With my 120V, the chassis is earthed from the main breaker box. I have a main breaker and a distribution panel. Now the reason for that is I started with the main breaker in a cable compartment that the previous owner had installed under the bus. Eventually I did away with that compartment so the two now sit side by side. It's wired in a non standard way - It's a dual breaker so when it trips, it'll cut off both live and neutral simultaneously.that just seemed safer in a steel skinned vehicle.

The underbus battery when I install that, will have a 20A fuse on the negative side as it connects to the chassis. Getting under the bus in the pouring rain to change that will be fun!


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Carpenter 3800 1994 on a Navistar 1994 chassis with a DT466 and alinson transmission.

Zephod

Quote from: TomC on August 06, 2017, 07:37:27 AM
Cut out the inline fuses and centralize your fuses with a block like this http://www.wiringproducts.com/6-circuit-ato-atc-fuse-block.html?gclid=Cj0KCQjw_JrMBRDPARIsACis1Hz8NnsttKyh3J-2N7Rx8HvN9YbE2PowzdCO9pPfuP-1RAX_L5GK81MaAluNEALw_wcB
I'd love to do away with the inline fuses in the console but there's nowhere safe to put a fuse block unless I run all the wiring out of the console and back in again. That would make it even more of a rat nest than Carpenter created.

I'll keep that one in mind. I like that fuse block!


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Carpenter 3800 1994 on a Navistar 1994 chassis with a DT466 and alinson transmission.

bevans6

"Two reasons. I use a small fuse on the fans because the fan wiring is minuscule. I've never seen such fine wires. The other reason is I'm basing it on fan load. If a 0.5a fan suddenly starts using 1a, there's a problem and I need it to stop before there's a fire."

That's a good reason, twice.  One is you are protecting the small wiring leading to the fan, and second you are using the fuse as a control device in addition to a protection device.

" It's wired in a non standard way - It's a dual breaker so when it trips, it'll cut off both live and neutral simultaneously.that just seemed safer in a steel skinned vehicle."

I see nothing wrong with that, it's exactly what ATS switches do - disconnect both live and neutral at the same time.

"The underbus battery when I install that, will have a 20A fuse on the negative side as it connects to the chassis. Getting under the bus in the pouring rain to change that will be fun!"

Normal practice is to never fuse the ground connection.  If you do, consider using an auto-reset breaker.  With that said, there is nothing inherently wrong with fusing the ground connection of a battery aside from introducing a failure point, presuming you fuse the positive side coming out of the battery.
1980 MCI MC-5C, 8V-71T from a M-110 self propelled howitzer
Allison MT-647
Tatamagouche, Nova Scotia

muldoonman

Quote from: Zephod on August 06, 2017, 08:14:39 AM
Ummm.... I wrote 0.5 but not 0.05...


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Heck even 12 volts DC at 43 watts is a little over 3.5 amps in my calculations.  What can you power at 43 watts? At .05 amps that would be 6 watts. That ain't a big lightbulb.  ;D

windtrader

Quote from: muldoonman on August 06, 2017, 09:42:49 AM
Heck even 12 volts DC at 43 watts is a little over 3.5 amps in my calculations.  What can you power at 43 watts? At .05 amps that would be 6 watts. That ain't a big lightbulb.  ;D
If you choose to go with choose blocks like Tom mentioned, head over top the local pick and pull. Find one that suits your needs. May find plenty other inlines for stuff.

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Don F
1976 MCI/TMC MC-8 #1286
Fully converted
Bought 2017

muldoonman

Quote from: windtrader on August 06, 2017, 10:02:17 AM
If you choose to go with choose blocks like Tom mentioned, head over top the local pick and pull. Find one that suits your needs. May find plenty other inlines for stuff.

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think i'll stick with my Old electric panel with round, glass screw-in type fuses running my bus. :D

Zephod

In the end, based on two important facts:
1. I already have a fuse holder for 4 glass fuses.
2. I can get glass fuses in 0.5A values

I decided to stick with glass fuses.



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Carpenter 3800 1994 on a Navistar 1994 chassis with a DT466 and alinson transmission.

richard5933

Quote from: Zephod on August 06, 2017, 11:51:17 AM
In the end, based on two important facts:
1. I already have a fuse holder for 4 glass fuses.
2. I can get glass fuses in 0.5A values

I decided to stick with glass fuses.



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Don't know exactly where you are located, but if you can find where the local ham radio guys get parts you should be able to get a good selection.

I recently got a Blue Sea fuse panel and really like it. Has built-in ground buss and splits the bladed fuses into two separate groups.

1964 PD4106-2412
Richard
1974 GMC P8M4108a-125 Custom Coach "Land Cruiser" (Sold)
1964 GM PD4106-2412 (Former Bus)
1994 Airstream Excella 25-ft w/ 1999 Suburban 2500
Located in beautiful Wisconsin