Rubber hinge for 4107 bay doors
 

Rubber hinge for 4107 bay doors

Started by Geom, September 05, 2014, 02:44:52 PM

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Geom

I was closing one of the bay doors this afternoon and noticed one of them was a bit wobbly. Upon further inspection, I found that the rubber hinge that attaches to the bay door (in the middle, not the top), that is attached to a flat metal fulcrum piece in the middle, had sheered off and was split up to about half of the bay door's width.

Any idea where I can get more of that material?
Any suggestions or advice on removing the old material to install the new?
Any specific warnings or concerns about doing this myself?
I've heard that it can be a pita to replace the rubber hinge piece that actually attaches to the bus, at the top of the bay door.
Not sure how easy this middle piece will be. Looks like there are a lot of bolts holding it to the door.

Thanks in advance.
1966 GM 4107
6v92 Turbo
V730

Beesme

Hi geom . I got mine and other things from bus services Sharon springs Kansas zip 67758 I think it was Kansas I can't read it very well lol but phone is 615 666 8500 they were awesome and fast!
Bruce E.                                                                        62 pd4106 vs730.                   
Gonic N.H.

mung

Speaking of hinges, is there a way to convert the doors on a 4104 to be the type like the newer busses have that lift up instead of out?
Vern in Central Florida
PD-4104-772

chessie4905

    Probably could be done with a lot of engineering, but not practical.
GMC h8h 649#028 (4905)
Pennsylvania-central

mung

Vern in Central Florida
PD-4104-772

gus

You need to experience changing the gaskets on a 4107 before you decide your 4104 needs that type doors!!
PD4107-152
PD4104-1274
Ash Flat, AR

sdc53

Had to do this on a couple of my doors right after I bought it. Kind of a pain. Get a friend to help you. You need to relieve the tension off the torsion bars first. There is a procedure in da book, but I didn't follow it to the letter. 
The bars will hurt you if you aren't careful. One of them grazed my finger and it hurt. Would have been bad if I was really in the way.
There are 3-4 little screws that retain the old rubber. Once you remove them, the old rubber will slide right out. Getting the new rubber in is hard, we propped the doors up with a garbage can turned on its side and worked it in with soapy water. Clean the slots first with a small bottle brush or something.  Once you do one, the rest will go faster.
Scott
Gladstone, OR
1969 PD4107

RJ

An initially more expensive, but less costly in the long run, solution are the stainless steel hinges.

edannbus@aol.com is your source.

Once done, you're done.

If you want to stick to the OEM style, give Luke a call: 1-888-262-2434 

FWIW & HTH. . .

;)
1992 Prevost XL Vantaré Conversion M1001907 8V92T/HT-755 (DDEC/ATEC)
2003 VW Jetta TDI Sportwagon "Towed"
Cheney WA (when home)

pabusnut

I am with RJ--the stainless hinges from Ed Gallant are the way to go.  I have replaced a couple of mine, and will do the rest eventually.

Either way, rubber or stainless, we probably wouldn't ever have to worry about it again!

Steve Toomey
PAbusnut
Steve Toomey
PAbusnut

Purplewillie

I too am with Russ and Steve on this having tryed the rubber hinge and then doing 2 of my 6 bay doors with Eds kits
Mark & Char
1976 P8M4905a 8v71 v730
British Columbia Canada

Geom

Bruce, RJ, thanks  for the advice and places to shop for replacement hinges.

The PO had replaced the hinges along the top of one of the bay doors with the stainless ones. I'm not sure I like them better as that's the only door that seems to stick on opening. The door sits just slightly closer to the body and catches on the lip where the rubber hinge used to be. Could also be a bad strut. They left a bag full of those hinges for future replacements. So, would I be able to just replace the rubber pieces with these stainless hinges the same way along the top as well as in the middle? Is the range of motion the same?

Scott, in looking at the range of travel on the struts, it looks like they should be pretty much extended when the bay door is directly in the middle and that middle support piece is perpendicular to it.  
So were you able to remove the old rubber and install the new without removing the bolts holding the support arm to the door?

Thanks again for the help.
1966 GM 4107
6v92 Turbo
V730

gus

It helps a lot to use a gun bore brush to thoroughly clean the grooves before trying to install new hinges, especially for rubber ones.

And, once the doors close properly be sure to install SS screws into rubber hinges. Those doors are to pretty close tolerances and will not close properly if allowed to move even slightly.
PD4107-152
PD4104-1274
Ash Flat, AR