Replacing Batteries in 1995/96 Prevost XL - Pictures

[DKO]

I replaced the starting batteries in my 1995/96 Prevost XL. I received a bunch of help on different forums and I wanted to pass along a description and a few pictures to help others. I am not mechanically inclined and can not tackle most major tasks so if you are in the same boat, take courage. If we are going to own these buses on a budget we must learn to work on a few things. I am living proof that there is hope!

I refer to my bus as a 1995/96 because it is a 1995 Prevost with the conversion completed and the whole thing titled in 1996. I have learned when talking to Prevost to refer to it as a 95 and when discussing the conversion with Vantare owners it is a 96.

In November my batteries were noticeably weakened so I began to make plans to replace them. They were over five years old according to the stickers on them so I figured it was about time. This bus requires four 31 group batteries.

After gathering all the facts and advice I could I jumped in last week and replaced the batteries. All went well and it cranked beautifully when I was finished. I breathed a sigh of relief and thanked God for his help!

I started by disconnecting the shore power and turning off the inverters.



Everything is easily accessible and that is always important to a fat guy.


There are four batteries so I numbered the posts 1-8 and marked each wire with a corresponding number as I took it off. Several posts had four wires and all but one had two or more wires. By labeling each wire I wanted to make sure I didn't mix any up. Even with every wire marked clearly it could have easily been confusing. I would never have wired this up correctly without labeling and detailed notes.



I removed the negative from the first battery and then the positive and then removed the battery. I taped the end of each lead to prevent any sparking. It wasn't long before all the batteries were removed.

One of them was reading 10.8 volts when I took it out so it was probably the culprit.


The new batteries ready to go in.


Here is a picture of the battery tray before I cleaned up the whole area.


I cleaned each lead as I put it on and applied generous amounts of dielectric grease to everything. I installed one battery at a time and put the brace back in place.


After the bus cranked and I was through rejoicing I put the cover and trickle charger back on and the job was finished. (I have since put new mounting bolts on the cover and cleaned it up but this picture was before that.)


I did not spray any of the red coating on the battery posts because I have not sorted through the conflicting opinions on it yet. Do you use it or recommend it?

I'm thankful for all of the advice I received on this little project. I hope the pictures and description help somebody else.

Have a blessed day...

DKO

[buswarrior]

Excellent strategy putting labels on ALL cables.

Now, a laminated card showing battery arrangement and numbering scheme, and it will be safe for others, as well as you when you forget, and you will...

I am fond of minimizing the connections at the batteries, instead directing all the wires to dedicated 12V and 24V studs, with a single lead from the appropriate battery connection points.

That way, only the battery cables and the series/parallel cables are exposed so close to the battery induced cable rot, not the cabling heading off to devices and the coach, and simplifies the number of mistakes that can be made.

Good job, and thanks for sharing!

happy coaching!
buswarrior

[DKO]

Excellent strategy putting labels on ALL cables.

Now, a laminated card showing battery arrangement and numbering scheme, and it will be safe for others, as well as you when you forget, and you will...

I am fond of minimizing the connections at the batteries, instead directing all the wires to dedicated 12V and 24V studs, with a single lead from the appropriate battery connection points.

That way, only the battery cables and the series/parallel cables are exposed so close to the battery induced cable rot, not the cabling heading off to devices and the coach, and simplifies the number of mistakes that can be made.

Good job, and thanks for sharing!

happy coaching!
buswarrior

Thanks! I hope these batteries last so long that I have to refer to my notes to remember anything at all.

I have read about and looked at pictures of applications with 12v and 24v studs but a big majority of the leads on my batteries were going from battery to battery. A few were going to a ground lug on the frame next to the batteries and three (I think) were going to the equalizer but only a few were going other places. I decided to skip it for now although it would look neater like that.

Thanks again,

DKO