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Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: Flyboy on May 20, 2008, 07:31:06 AM

Title: Trouble with batteries.
Post by: Flyboy on May 20, 2008, 07:31:06 AM
Morning from Phoenix,

Arrived yesterday to a bus with flat batteries.  Turned off the master when I left it in January but solar panel doesn't do much good under cover.  I have had it plugged in for the last 15 hours but no joy.  They are getting stonger but still not enought to get it to turn over fully.  I have two 8Ds wired in parallel.

Is this normal for a completely dead batt?  Thinking of using my AAA membership to get a jump, and then driving to Blythe, CA about 150 miles today.  Will I be in the same situtation there?

Thanks in advance.

Aron.
Title: Re: Trouble with batteries.
Post by: Len Silva on May 20, 2008, 07:41:01 AM
First of all, are you sure that the master disconnects everything.  I guess not since you had solar panels hooked up.  It may be possible that the panels and/or the controller put enough load on the batteries to kill them (without sun light on them).

If you are storing under cover, it might be better to completely disconnect the batteries.

It's my experience that once your batteries are allowed to go stone dead (0 volts), they will never be the same if they will recover at all.

You are going to need new batteries soon anyway, might as well do it before your trip.

Len
Title: Re: Trouble with batteries.
Post by: luvrbus on May 20, 2008, 07:56:45 AM
Flyboy, welcome to AZ this place is murder on batteries as you are going to Blythe stop at Quartzsite and  there are some solar and batteries shops that will check everything for you even Larry H may help make sure you have some good ac, today is a high of 116 that happens about 4 o'clock   have a safe trip and stay cool     change that 116 revised to 110
Title: Re: Trouble with batteries.
Post by: Flyboy on May 20, 2008, 08:15:41 AM
Thanks for the advice so far...

Staying in Phoenix for another night as it's supposed to cool off dramatically in the next couple of days.  I'm going to leave it on charge for the next 24 hrs and see if that works.

Aron.
Title: Re: Trouble with batteries.
Post by: zimtok on May 20, 2008, 08:18:14 AM
I have succesfully revived batteries that were completely dead before.
You need to get a battery charger that has a mode to recondition the battery. (I got mine at Sams Club)

Not every battery I tried this on was able to be revived but out of the 6 I have done 4 are still working today.


.
Title: Re: Trouble with batteries.
Post by: luvrbus on May 20, 2008, 08:31:02 AM
Aron, it supposed to be in the 70s and 80 from Wed till next week time to bring out the sweat shirt  if you have any problems in this area and need help I am close and have friends in Quartzsite that will help
Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 08:39:23 AM
will will need to charge at  for at least 24 hours.....however a full voltage reading does not mean they will sustain a load....need a load meter for that.......also suggest your get a hydrometer and check each cell, greater than a 10% difference in cell readings will show a battery that is on it's way out (best case) or already done for.

Solar cells that do not have acces to light do draw energy...likly your issue if it was sleeping indoors or undercover.

they could just be old and dead
Title: Re: Trouble with batteries.
Post by: Flyboy on May 20, 2008, 08:47:54 AM
Sounds good luvrbus...I'll PM you.

We are in Peoria right now staying at a hotel. 

Tekebird,

I'm going to get a hydrometer today and check the batteries.

Thanks.

Aron.
Title: Re: Trouble with batteries.
Post by: Flyboy on May 20, 2008, 08:48:58 AM
One quick question for you all.

With a solar panel what is the proper way to disconnect the batteries?

Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 10:45:04 AM
best and only sure way to disconnect batteries is to take the cables off at the battery
Title: Re: Trouble with batteries.
Post by: Rick Brown on May 20, 2008, 11:39:22 AM
I have a four way battery switch which will connect to the bus bus either  None - Start Bat - House Bat - Both.  In addition I have an ac line float charger (think full time solar panel).  The float charger is wired directly to the bus bus and normally on.  To completely power down the bus you have to turn off the float charger.  Normal configuration is switch on Both when driving or parked with float charge, on House when camping and on None when working where you may draw an arc.
RickBrown in Reno, NV
Title: Re: Trouble with batteries.
Post by: Flyboy on May 20, 2008, 01:50:05 PM
Took the batteries out this AM (heavy i tell ya!).

Found an Interstate Battery dealer near us who tested them.  They take a load no problem so he is going to charge the for us for free.  Saves me about $400.  The solar panel I just covered with a tarp to eliminate any current coming form there.

Should be on the road tommorow.

Thanks again.

Aron.
Title: Re: Trouble with batteries.
Post by: Blacksheep on May 20, 2008, 02:21:25 PM
I think you will eventually find that the 8D batts will have to be changed and unless you plan on using the original bus a/c you might want to consider changing to group 31's. You can find them a lot easier than the 8's.
BS
Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 02:49:26 PM
8D's have very little to do with the coach A/C...it is a common misconception that that is why they use them.

a Coach a/c heater or blower motor alone will kill a Set of brand new 8D's in a very short time.

They Use 8d's becuase they have a huge capacity and are not affected as much as smaller batteries by cold soaking.

there is no substitute in a acid battery for a large ammount of lead......bigger batter=more lead
Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 02:50:27 PM
to follow up......

two reasons people change commonly.

1. Cost per unit
2. You have to be in good shape and probably not too old to heft around a 8D
Title: Re: Trouble with batteries.
Post by: makemineatwostroke on May 20, 2008, 03:04:28 PM
If you live in the cold country keep the 8d's never to much battery when it's 20 below some will say that's what engine heaters are for true but you are not in your shop all the time,like Teebird said not for the AC that was what the large alternators were for
Title: Re: Trouble with batteries.
Post by: Highway Yacht on May 20, 2008, 03:04:47 PM
I changed out my 2 8D batteries 2 years ago with 2 Group 31 batteries. I always shut both my 24V and 12V master switches off when the bus isn't in use. I've not had any problems with enough juice to crank the 6v92TA yet. As stated above, the reason I went with Group 31 batteries was both PRICE and WEIGHT of the batteries.
Title: Re: Trouble with batteries.
Post by: Blacksheep on May 20, 2008, 03:15:32 PM
Well with that said, my personal opinion is most everyone that converts a bus to a motorhome usually removes the bus a/c and it's huge blowers which required the high capacity 8D's. To start the bus and run the few running lights, the monsterous 8D's are just not needed and if your motor needs their cranking capacity to turn it over then I would think it's time to look at your motor! Usually DD engines don't require a lot of spin so there's really no need for the large batteries!
BS
Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 03:27:47 PM
Blacksheep, you are welcome to your opinions but I can assure you that the battery size has absolutly nothing to do with the A/C or heater blowers or other motors involved with those systems.

I can also assure you that two brand new *D's will be drained of every ounce of energy in less than 30 minutes if using them to run these motors.

you do what you want and why you want....but your reasoning is flawed.

I have spun a DD with a large yard tractor battery ( just to see if it could be done) (mid summer)......it spun but not quite fast enough to start....and it killed the battery in one crank......

a small car battery can start a DD in warm temps too......I've done it.,

if your resoning is correct why not go down to sears and buy the 30.00 die hard and run that.

a DD needs significant ammount of battery power to crank long and fast enough to fire....keep in mind there aint no plugs, or glowplugs.....it fires through compresssion of the atomized fuel alone......not fast or long enough....no fire.

tru alot of folks go to the 31's but it is a money and size/wt managability issue for 98% of it.....  most bus converters are "cheap" and buying two or three 31's is cheaper than 2 8's.

Now there are people with 31's living and running in colder climates, most have 3-4 31's which brings up the juice power some....but if whn you need to do some multiple cranks in cold weather........a 31 does not compare to 8D performance.

not only is your engine cold which then requires a longer starting crank...... but your batteries are cold too which means they are at a fraction of thier peak power.

Again.......has nothing to do with the A/c my freind.

Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 03:42:36 PM
Volume of batteries

Grp 31  approx 835 CI
8D                   2296 CI

so basically it takes just shy of 3 Grp 31's to give equal performance of 1 8D

Optimum Operating temp for lead acid batteries is about 77 degrees (OATS)

In a perfectly new battery you lose roughly 10% of it's capacity for ever 10 degrees of temp decline

this is why some people start having cold start issues when it's not really cold out.

between cold soaking the block overnight and cold soaking the batteries themselves this effect can be magnified

Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 04:00:41 PM
some other stats to save you from looking them up.

31 900CCA, RC 195, # of plates 120 (max)
8d 1400CCA, RC 380, # of plates 180 ( max)

RC=reserve capacity is in minutes and is based on a 25amp draw.
Title: Re: Trouble with batteries.
Post by: jjrbus on May 20, 2008, 04:23:37 PM
If you live in a place so cold you need 8D's to start you really need to move, or at least head south sooner. If you have a standard you could park on a hill.
When planning an electrical system it is always an option to crosstie the bus and house batteries, a selenoid or selector switch can be used. Simple fast and cheap.
By the by, page 7-16 of the MCI5C manual, under batteries, section C says.

   It can, for a limited time, furnish current when electrical demands of the electrical equipment exceed the output of the generator??
Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 04:26:20 PM
has anyone bought 31's lately?  I just did a quick online price search and they were not cheap 180.00 and up thats what I paid for my last 8's a few months ago
Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 04:30:54 PM
that was a DEKA 31. and the good one ( three different capacities.)

found an interstate model for 89.99
Title: Re: Trouble with batteries.
Post by: Stormcloud on May 20, 2008, 05:07:27 PM
The 8Ds in Papabus were failing....almost always needed a shot of ether for the first start of the day. If it didnt start by the 3rd try, out with the battery chargers.

So, I replaced the 2 8Ds with 4 x Eveready Energizer auto batteries from Wal-Mart. Around 850 Amps each and 7 years warranty for about $79.00 each.
They said they didn't care what the batteries were installed in (for warranty purposes).

Gives me about 1700 cranking amps at 24 volts. It whirls the old 8V-71 like theres no tomorrow. It never started so good.

Just my way.

Mark


Title: Re: Trouble with batteries.
Post by: Sojourner on May 20, 2008, 07:02:40 PM
FWIW....I have 1974 MCI 8 with 8/71 NT, 740 automatic. I had it stored in 1990's at Warren, Michigan area for 3 years. I changed 8-Ds for 2 new group 31 @ 970 CCA because it was old and improper care. Even with 8-Ds in cold climate it won't start. Same thing....with the high ampere 31group batteries, which I already knew it won't. However, by plugging block heater for 45 minutes or more.....it starts within 2 revolutions during 20°F. That with the group "high ampere" 31s batteries. Never had a problem since.

Most all new class 8 trucks are using group 31 batteries.
Intercity and transit buses use 8-D because of the large blower motors along with 270 amperes alternator. While stopping to pick-up or drop-off passengers as well traffic stop in idling mode to cause power drainage from batteries until it on fast idle or traveling to put back electrical energy that was lost.

Remember only buses use extra large 270 amp alternator.....
1)   class 8 trucks are using 100 to 145 amps alternator unless it for emergency vehicle.
2)   And group 31 weights about 70# & 8-D are 170# each.
3)   Before purchase, get the highest CCA (cold cranking ampere) in group 31.
4)   All cold wet cell batteries are weaker than 75°F ones.

The big motorhome are using group 31.

BTW....by having already equips 270 ampere alternator on your bus is a big plus for running large inverter while traveling with A/C on. And if your batteries are fully charged, the extra large alternator uses no more power to turn than a smaller one except during engine acceleration.

FWIW

Sojourn for Christ, Jerry
Title: Re: Trouble with batteries.
Post by: Blacksheep on May 20, 2008, 07:31:57 PM
"Intercity and transit buses use 8-D because of the large blower motors along with 270 amperes alternator. While stopping to pick-up or drop-off passengers as well traffic stop in idling mode to cause power drainage from batteries until it on fast idle or traveling to put back electrical energy that was lost."

HMM, I guess I WAS mis-understood unless Sojourner is too!

I know when I owned my Eagle, the 2 NEW 8D's let me down more times then they got me going, and after re-wiring the WHOLE bus with NEW wiring from front to rear, it came down to changing the 8D's to 3 group 31's and NEVER had a problem afterwards! While re-wiring, all of the a/c components and blowers were removed and it was the opinion of the PRO mechanic doing the work to switch to the 31's. His opinion... the 8D's were not needed because the a/c junk was removed! The alt was also replaced with either a 100 or 150 amp single wire Leece-Neville alt. Again, the large original alt. was not needed due to the removal of the a/c junk!  At that time I removed a LOT of weight, gained a LOT of room, and gained a peace of mind when I went to start up and go!

BS

BS
Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 07:44:56 PM
I agree the alternator is large for the blower needs, I don't know about everyone elses units, but my large bus alternator works fine at idel providing more than adeqaute power without the need to draw from the batteries.

I suspect a major reason for grp 31's becoming more common in trucks and large motorhomes as well as some buses, yep some today come with 31's.....is strictly a cost issue

I have only ever had 8d issues with my 4104...... it would go through a set about every two years when my folks had it......no battery shutoff.  Whe I got it I put two small solar panels on the rear roof air and trickle charged the coach batteries directly.  Got better than 6 years out of those with pretty limitied bus use the last 4 years.

Lost one cell in one was the only reason they were replaced.

my MC-8 8d's are 6 years old and will happily start the coach in temps in the mid 30's.......two cranks with no block heat (parking area did not have electric one day I needed the bus)

I am not saying 31's won;t work.....as I said you could gang together some motorcylce batteries if you wanted to......they simply just do not have as much capacity or reserve ( read numerous crank cycles) and have a lower cold temp performance.

too each their own.....it's your bus......

Title: Re: Trouble with batteries.
Post by: Don4107 on May 20, 2008, 08:07:22 PM
My thoughts on 8Ds vs group 31s.  Remember they (the thoughts) are worth just what you paid for them.     Sold batteries in my business.  Most familiar with agricultural and fire service, NOT bus service.  Ag and fire service is somewhat like many converter bus uses, long periods of inactivity.

My experience is that 8Ds:
1. Have limited warranty coverage, they are assumed to be in commercial service, usually 24 months max.
2. Tend to go TU sooner that the typical group 31. Why? Don't know fer sure.  Inactivity? Basic design?
3. If you take 2 (You should) group 31s to replace each 8D cost difference is not that great.
4. 8Ds will give you or exacerbate that hernia.
5. Many trucks with BIG diesels use 4 31s for above reasons.
6. The one draw back is that it takes more cables and therefore more potential connection problems.
7. Offsetting #6 is that group 31s with top post connections means a few wing nuts to remove.
8. If you use 4 31s and one gives up you are only down 25% of your cranking power. 
9. You will spend less quality time with your Chiropractor if you use 31s.
10. If you live in/play in warm places and use your block heater you can get by with less batts.
11. If you choose option #10, I would suggest a battery crossover if your house and chassis batts are same volts.  No matter how many batts if start and house batts are the same volts I want a crossover and a separate gen start batt.  Paranoid? You bet.  Murphy visits often.
12. Still not cranking, rebuild the starter!

Batteries come in all quality levels.  Shop with your arms not your eyes.  Simply put, the heavier the battery the better. (more lead) Pay for the lead not the fancy label or brand or advertising. There are only a few manufactures who make them all.  In a bus national warranty coverage counts. 

What batts are going to be spinning the 8V71 in the new rig? Can't resist being different so a few Optimas. Provided, of course, I have any bucks at all left after finishing the conversion!!  Doubtful!!  May have to park on a hill!!

Don 4107
Title: Re: Trouble with batteries.
Post by: luvrbus on May 20, 2008, 08:18:28 PM
Guys,it takes very little amps to start a DD 2 stroke like 950 above 32 or 1250 below 32 degrees at 24v but if you don't have the reserve to go with the amps the engine is not going to start.I have owned heavy equipment for 30 years and even the small JD backhoes 310s had 2 group 31 batteries and it was a 276 cu in engine no a/c or blowers with 90 amp alternators the Cat  heavy equipment always had 2 8ds or 8 group 31 batteries and again no big blowers or a/c. Jerry is right about the trucks using group 31 my haul trucks had 4 on each side.In Phoenix the buses run 4 group 31 batteries and have no problem. but if you don't have a good reserve on your batteries soon or later it will get you and 2 group 31 is not enough in my opinion if you ever run out of fuel with no priming pump it will be luck if 2 group 31 batteries last long enough to get going.I use 2 8d in my bus and they last about 6 years never had one go bad in less than 5 years  and I go from the AZ  heat to the cold in Idaho each year. but everyone does what they feel is best for their needs and that is the way it should be
Title: Re: Trouble with batteries.
Post by: FloridaCliff on May 20, 2008, 08:27:12 PM
This is just one of the reasons I have a solenoid that with the flip of a switch, will parallel my house batteries with my start batteries.

10 group 31's can really spin that starter, no matter what the temp is....

Those nusiance parasitic loads will kill your starts if you don't isolate them when parked.

Cliff
Title: Re: Trouble with batteries.
Post by: tekebird on May 20, 2008, 09:02:57 PM
both our 4108 are set up that the house batteries can run everything, the coach batteries can run everything or the can all be ganged together.

8D gels for the House side and 8D's coach side

Title: Re: Trouble with batteries.
Post by: jjrbus on May 21, 2008, 04:23:52 AM
Parking on hill works well in warm weather. If snow or ice present tires just slide ::).
Title: Re: Trouble with batteries.
Post by: belfert on May 21, 2008, 05:03:30 AM
Quote from: tekebird on May 20, 2008, 04:26:20 PM
has anyone bought 31's lately?  I just did a quick online price search and they were not cheap 180.00 and up thats what I paid for my last 8's a few months ago

I was just at a local truck part place yesterday.  $67.50 for group 31 batteries with 1000 CCA.  Sam's Club is at about $90 for group 31s.  The first batch of Dina buses shipped to USA had 8D batteries, but they switched to four group 31s after the first 40 or so buses.
Title: Re: Trouble with batteries.
Post by: Blacksheep on May 21, 2008, 05:15:36 AM
Regardless, I stand on my original opinion! Sometime in the near future, you might consider changing the 8D's to group 31's. 8D's may be bigger and badder but they just don't last and besides, if ever on the road and you need one late at night, good luck finding one or two! With the 31's you can find them almost anywhere at anytime to get you going, plus you won't need a fork lift of sorts to handle them!
BS
Title: Re: Trouble with batteries.
Post by: Len Silva on May 21, 2008, 07:13:37 AM
I believe that the Eagle 15's and 20's came with 3 group 31 batteries (12 volt bus).  They also had three battery disconnect switches which I think is a good idea.  You could isolate a bad battery until it could be replaced.

On my 4104, 3 group 31's easily fit in the space of 1 8D.
Title: Re: Trouble with batteries.
Post by: luvrbus on May 21, 2008, 07:54:18 AM
I believe that the Eagle 15's and 20's came with 3 group 31 batteries (12 volt bus).  They also had three battery disconnect switches which I think is a good idea.  You could isolate a bad battery until it could be replaced.

On my 4104, 3 group 31's easily fit in the space of 1 8D.
[/quote]   

Len you are 100% correct plus they had a test gauge for each battery and the coach air ,heat and lights had no problems with 3 group 31 batteries and room for 1 more if needed
Title: Re: Trouble with batteries.
Post by: Sam 4106 on May 21, 2008, 08:04:19 AM
Hi luvrbus,
My experience has been that if you run a DD 2 stroke out of fuel it doesn't matter how many batteries you have. You just will not get it started by cranking because the gear fuel pump won't pull fuel from the tank. My method of priming a DD 2 stroke is a garden sprayer full of fuel. It has worked every time.
Thanks, Sam 4106
Title: Re: Trouble with batteries.
Post by: jjrbus on May 21, 2008, 08:30:07 AM
Sam, ahhh how many times have you run out of fuel?
Title: Re: Trouble with batteries.
Post by: luvrbus on May 21, 2008, 09:04:25 AM
Jim, you don't have to run out of fuel but a bad fuel filter puts you in the same scenario fwiw
Title: Re: Trouble with batteries.
Post by: Sam 4106 on May 21, 2008, 09:09:08 AM
Hi jjrbus,
I have only run out of fuel once. That was when driving west accross North Dakota with a strong head wind. We usually get 7 to 10 MPG with our 4106 but that trip we only got 5 MPG. Without a fuel guage I wasn't aware of the need for fuel that soon. Now, with a diesel generator and the fuel pick-up  above the bottom of the bus fuel tank when the generator quits its time to get fuel.

However, I have worked for contractors that have had fleets of trucks and equipment with DD2 stroke engines and those occasionally ran out of fuel. Running out of fuel is not the only reason for having to prime a DD 2 stroke. A leak in the fuel line, loose fuel filter or bad gasket on the filter, and changing fuel filters are all causes of loss of prime. My point to luvrbus, and to you, in my other post was that no matter how many batteries you have, the gear fuel pump will not draw fuel without being primed.

Thanks, Sam 4106
Title: Re: Trouble with batteries.
Post by: tekebird on May 21, 2008, 10:11:01 AM
Priming 04 fuel system......fill filters, crank bus with almost full throttle.  if it does not start, repeat.

Title: Re: Trouble with batteries.
Post by: Fredward on May 21, 2008, 10:55:28 AM
Living in Minnesota, I have two group 31 Optimas in the original 8D location up by the fuel tank on my MC-5. They are at least five years old; the PO put them in after having bad luck with 8Ds.

The 8V71 65N will start un assisted down to 40F using the "bump and roll" method and 40 weight oil. Anything lower than that requires ether or the block heater. I can see where the 8Ds would be beneficial if I couldn't plug it in becuase the 31s run out of steam fairly quickly. It might help to locate the batteries next to the engine instead of 25 feet away. But I'm pretty happy with group 31s and figure I could always add one or two more to boost CCA.

That being said, i am seriously considering an 8D or two for house batteries instead of Golf Cart batteries and all the associated cabling. My house batteries are two wimpy deep cycle Optimas.
Fred
Title: Re: Trouble with batteries.
Post by: TomC on May 22, 2008, 10:47:12 PM
Vertually ALL big rig trucks use size 31 batteries now and all are 12v systems.  If it is a day cab, you can get by with 3 batteries.  With a sleeper they use 4 batteries.  I would suggest changing to 3 size 31 starting batteries if it is a 12v system (I use 2-31's from Interstate that are 950cca each).  If you're going to leave the bus unplugged in for many weeks or months, I'd highly recommend you to get AGM batteries like the Lifeline batteries.  Then when you park the bus, disconnect the batteries and they will stay up able to start the bus for a year.  Good Luck, TomC