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Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: gus on June 02, 2006, 10:31:56 PM

Title: 4104 Wet Tank Drain
Post by: gus on June 02, 2006, 10:31:56 PM
I need some expert advice on this valve. I think my wet tank drain may be plugged by junk. It turns freely at the large slot inside the screwed in fitting but does not get any tighter or looser.

Neither of my manuals shows anything about this drain except how to make the special tool to turn it?

It is some kind of spring thing because it won't screw out and I can push it up about 1/8" against a spring force.

I'm afraid to try to force anything up through the center drain hole. I tried wire while it had air pressure but nothing comes out. I know it has to have loads of junk in it, not even air comes out!!  I need to find out how it is made.

I tried to screw out the whole large pipe thread fitting which contains the drain valve but I'm afraid that thing is in there forever!

Any help would be appreciated.
Title: Re: 4104 Wet Tank Drain
Post by: NCbob on June 03, 2006, 04:19:02 AM
Could it possibly be that you've got a cable pull drain and the cable is gone?  If the last fitting is brass it should be easy to remove (I'd certainly do it when the system is at "0 PSI") then by using a compressor you could add just enough air to the system to clear any obstructions in the drain.

I'm not familiar with the GM's since My MC5a is my first bus, but my wet tank has a 90 Deg. fitting after the drain valve which is open when it appears to be closed and vice-versa.

Cable pull drains are available at NAPA for less than $15.

Don't know if my .02 helped but wish you well.

NCbob
Title: Re: 4104 Wet Tank Drain
Post by: Dallas on June 03, 2006, 05:09:48 AM
Gus,
Could it be that your wet tank is that full of crud, some of which has coagulated on the valve?
I believe I'd get that fitting out and make sure the tank is clean and empty.
There's no telling when the last owner drained it or how often. Or even if the compressor went bad at some time.
If that tank is full, check the next tank in line for crud too.

My tuppence

Dallas
Title: Re: 4104 Wet Tank Drain
Post by: Glenn MC9 on June 03, 2006, 05:33:32 AM
Hi Gus,

The drain valve should come out. I removed ours a couple of years ago. Clean around the fitting so you can make sure nobody has spot welded the thing to the tank!

Get a 3/4" drive socket that will fit the "outer nut" and pull. Remember, that thing has been in there for years. 

After I got the old one out, I sprayed degreaser solvent up into the tank to help break loose the gunk. I then replaced the old valve it with a new ball valve. All you'll need is a "close nipple" and the valve. Then when you get ready to drain the tank, you can take your foot and crack it open (keeps you off your hands and knees). This setup has worked for me.

If you haven't already done so, you might check the tank under the front axle and make sure it's OK also.

Glenn
Tallulah Falls, Ga.



Title: Re: 4104 Wet Tank Drain
Post by: gus on June 03, 2006, 06:46:06 PM
Thanks to all for some very good suggestions.

his valve is countersunk inside what I would call a pipe thread bushing made of brass (Thankfully). This bushing has about a 1 1/2" OD and is screwed up into the wet tank. There is a large slot, about 1/4" wide across the inside of the bushing that turns, supposedly to drain the tank.

I tried turning it with a medium size pipe wrench but do have a 3/4 " socket set which I will try next. Truthfully, I'm afraid of breaking it off or twisting the bottom out of the tank given that it is probably pretty rusty.

Are any GMC guys out there who know just how this thing is constructed?
Title: Re: 4104 Wet Tank Drain
Post by: gus on June 06, 2006, 08:17:11 PM
Cm'on guys, surely someone can tell me how this mysterious drain is made??
Title: Re: 4104 Wet Tank Drain
Post by: gus on June 07, 2006, 03:56:35 PM
For some reason this thing didn't jump to the front, give me some help here!!
Title: Re: 4104 Wet Tank Drain
Post by: DrivingMissLazy on June 07, 2006, 05:10:19 PM
Come on you guys. I can not believe that nobody has ever had to take a drain out of a 4104 wet tank. Richard [/b]


Quote from: gusc on June 07, 2006, 03:56:35 PM
For some reason this thing didn't jump to the front, give me some help here!!
Title: Re: 4104 Wet Tank Drain
Post by: rv_safetyman on June 08, 2006, 07:42:06 AM
Hi Gus.  I didn't jump on this, because I am not familiar with GMCs.  However, when I first saw this thread I wondered if what you are looking at is the pressure relief valve.  Today they are not adjustable, but many years ago they were. 

I have seen some pretty old air tanks and every one I have seen has a simple ball valve or a chain pull drain valve.  Nothing requiring a tool to operate. 

If yours does not have one, you can simply remove a plug that is in the bottom part of your wet tank and screw in a ball valve. 

Would it be possible to put a picture of the valve you are talking about on this thread so we can all see?

No matter what, you need an easy to operate valve in the bottom of the wet tank so that you can drain that tank often.  Draining the tank is important to assure that it has sufficient air volume (volume not taken up by water) and to see if you are getting excess oil in the system (compressor going bad).
Title: Re: 4104 Wet Tank Drain
Post by: gus on June 09, 2006, 10:44:39 PM
Thanks, I was beginning to feel abandoned here!

This is a drain valve and the making of a tool to open it is carefully explained in the 4104 Maint. Man. but it is not illustrated in the Parts Book or otherwise mentioned in the  Maint. Man.

The Driver's Handbook mentions the importance of daily draining.

It sure would be nice to know how it is constructed.

I collect antique trucks and I have never seen an air tank mounted vertically like this and have never seen this type of drain valve. I can't even think of a good reason for using this type of valve.

My plan is to clean up the threads where it meets the tank and take it our one way or another. A big impact wrench is my first idea, heat after that and cutting out as a last resort. Since it is brass it should eventually come out.

I fully expect a deluge of crap to come gushing out the 1 1/2" hole. Once out I'll replace it with a bushing and a ball drain valve to eliminate this problem once and for all.

This tank is mounted vertically behind the left rear wheel  with the drain valve at the bottom end and easy to reach, unlike the buried front tank.

My guess is this tank/valve setup is also used on the 4106 and probably all other GMCs of the mid fifties-sixties.
Title: Re: 4104 Wet Tank Drain
Post by: akbusguy2000 on June 10, 2006, 03:14:53 AM
Gus, your drain valve could best be described as a fairly simple ball valve, all brass.  Consists of an outer shell and what seems to be a tapered inner portion held in place by a spring and cover on the inside end held together by a keeper.  I have not taken mine apart but it seems fairly simple.  I replaced the one on my 4106 with a laniard valve.  I'll attach some pictures for you.  I see I am llimited on size of attachments, so here is the first one

tg
Title: Re: 4104 Wet Tank Drain
Post by: akbusguy2000 on June 10, 2006, 03:15:55 AM
The second:

tg
Title: Re: 4104 Wet Tank Drain
Post by: akbusguy2000 on June 10, 2006, 03:17:31 AM
And the third - I stuck a pencil through the valve in the open position so you can see more or less how it works.


tg
Title: Re: 4104 Wet Tank Drain
Post by: rv_safetyman on June 10, 2006, 04:57:31 AM
Great pictures!  I was beginning to think it was an automatic drain valve, but it is not.  Hit the tank surrounding the valve with a propane torch for a couple of  minutes (expansion of the two parts should help break the bond).  Don't overdo the heat as some tanks have a corrosion resistant lining.  Then hit it with a 6 point socket and impact wrench.  It should come right out.

Title: Re: 4104 Wet Tank Drain
Post by: gus on June 10, 2006, 07:22:01 PM
tg,

Thanks, thanks, thanks!! You have my undying gratitude for those great photos.  I knew someone had to have had to face this thing at one time or another.

Now I may be able to run a wire up into it and drain it without removing it.

I can only imagine how thick the layer of gunk is piled up in the bottom of the tank.

Do you have a 4104, these photos are so small I can't tell?

Does your lanyard valve fit the hole or did you have to bush it?

On my bus the valve isn't really all that hard to reach and it turns easily.

Thanks again.
Title: Re: 4104 Wet Tank Drain
Post by: akbusguy2000 on June 11, 2006, 12:12:17 PM
Gus, the valve you see in the pics came from my 4106.  It worked just fine, but it was an awful inconvenience to use.  I ended up taking it out with a 3/4 drive socket and 24" break-over bar.  Yes I had to bush it out for the laniard to fit as it was 3/4 npt as I recall.  By the way I did this with both the wet and dry tanks.  The laniards have about a 5' cable pull so I don't even have to look under the coach to use them.  By the way, the laniards are cheap - 10 bucks or so each.

I would suggest you continue trying to remove your wet tank train valve. Then you can check it out and decide what to do next.  Have you tried opening the valve with the tank full (pressurized)?  That might blow it out and clean the drain opening.

good luck


tg
Title: Re: 4104 Wet Tank Drain
Post by: gus on June 11, 2006, 01:18:55 PM
tg,

I'm surprised that the 4106 is so different, my valve is easily reached by just bending over a bit. Probably the difference is caused by the different engine layouts since mine is a 671. I love the way this valve is constructed, real classy design and workmanship and made of brass. If mine leaks after I get it cleaned out can I talk you out of your old one?

The front dry tank already has a petcock valve but is impossible to reach so the lanyard type makes a lot of sense there. The Aux sir tank is so easy to reach but that is the end of the line, water needs to come out long before that.

I tried opening the valve with the tank fully pressurized but it made no difference. The crud in the bottom is probably fossilized!

Again, I can't thank you and the other guys enough for your help.
Title: Re: 4104 Wet Tank Drain
Post by: gus on June 14, 2006, 05:54:35 PM
Glenn MC9 and akbusguy,

I finally got the drain valve out with a big  pipe wrench and a cheater pipe over it. I didn't have a 3/4" drive socket to fit, it is a 1 3/4" nut and I have the sizes below and above it!!

Much to my surprise nothing came out. I scooped out some oily gunk and cleaned it with solvent but still didn't get much out. It was enough to plug the valve though. There wasn't one drop of water??

I think I'm going to put it back in because it is right behind the rear wheel and is not a good place to have anything sticking out very far. I made a tool to turn it and it isn't hard to reach.

If it turns out to be a pain I'll go to the ball valve, sounds like a good idea. I don't think this is a good place for a lanyard valve but am going to put one on the front tank.

Again, thanks to all the help with this job. Now on to the main air check valve which is still leaking too much.
Title: Re: 4104 Wet Tank Drain
Post by: gus on June 15, 2006, 09:51:40 PM
Well, I got a big surprise today after reinstalling the wet tank drain valve and airing up the bus. The wet tank isn't even in the system!! It has been bypassed by a dual connection manifold on the in and out air lines to the wet tank. The manifold is right against the tank so it looked like it was part of the tank.

No wonder there was nothing in the tank.

Needless to say this was a bit unsettling since it cuts my air supply in half. Funny that I've never had any problems with low air but now I know why the compressor runs so much!!

I have the tank out for testing and it is going right back into the system as soon as possible.

My guess is that it was bypassed because of a leak at the drain valve or the pressure relief valve on the top.