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Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: richard5933 on March 07, 2021, 04:22:07 PM

Title: Jake brakes 'sticking'
Post by: richard5933 on March 07, 2021, 04:22:07 PM
I noticed today that when I'm using Jakes there is a delay between pressing the pedal and the rack going to a 'fuel' position. The engine will not react for a second or two when pressing the pedal, and then it will sort of surge as it gets revved up.

The throttle feels perfectly fine when the Jakes are off, so I don't think it's got anything to do with the air throttle.

Any clues? Buffer switch maybe? Or is there something else that might need attention?
Title: Re: Jake brakes 'sticking'
Post by: windtrader on March 07, 2021, 05:12:14 PM
Sigh. first trip out of hibernation. bummer. have no clue what's up but just another instance where these old beasts are too damn temperamental
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 07, 2021, 05:31:18 PM
Yeah - I have no clue either, but it sure feels like the Jakes are not getting the message that the throttle is coming out of the no-fuel position for a few seconds, which is why I'm wondering if the micro-switch is sticking/dirty/out of adjustment.
Title: Re: Jake brakes 'sticking'
Post by: luvrbus on March 07, 2021, 05:35:35 PM
The combo fast and Jake do that till the oil gets hot most of the time if it keeps doing it and if you have the combo switch check and be sure the red protection rubber cap on the switch is not falling to pieces and causing binding of the pin 
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 07, 2021, 07:21:46 PM
Quote from: luvrbus on March 07, 2021, 05:35:35 PM
The combo fast and Jake do that till the oil gets hot most of the time if it keeps doing it and if you have the combo switch check and be sure the red protection rubber cap on the switch is not falling to pieces and causing binding of the pin

That's the micro switch visible from the outside of the combo buffer switch? I've got the fast idle combo - if this is what I'm thinking it is I can check it without removing anything, correct?
Title: Re: Jake brakes 'sticking'
Post by: HB of CJ on March 08, 2021, 10:46:47 AM
Cold oil.  Cold water?  Low oil pressure?  Let the engine warm up more?  What works fine at 180F and 210F in the summer might not work so well during the cold winter.
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 08, 2021, 01:22:23 PM
Quote from: HB of CJ on March 08, 2021, 10:46:47 AM
Cold oil.  Cold water?  Low oil pressure?  Let the engine warm up more?  What works fine at 180F and 210F in the summer might not work so well during the cold winter.

Engine temps got to about 180 during the 1-1/2 hour drive, with good oil pressure.

The way it felt when I pressed the accelerator pedal was as if the micro switch didn't know I'd move the pedal from the no-fuel position right away, and suddenly it would figure it out and the engine would surge to where it should be.

I tried to get eyes on the red rubber boot of the micro switch today but of course it's hidden under the mounting bracket.
Title: Re: Jake brakes 'sticking'
Post by: luvrbus on March 08, 2021, 04:00:37 PM
There is nylon roller on the switch that will detartrate over time that will make the switch stick too sometime the pin falls out for roller to   
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 08, 2021, 06:04:26 PM
Quote from: luvrbus on March 08, 2021, 04:00:37 PM
There is nylon roller on the switch that will detartrate over time that will make the switch stick too sometime the pin falls out for roller to   

Any idea where I can find parts for this if I need? Took a while to find the combo Jakes/fast idle buffer switch the first time around, and not sure where to look for parts on this right now. Even if I don't need the whole thing and just need the roller...
Title: Re: Jake brakes 'sticking'
Post by: luvrbus on March 09, 2021, 05:55:17 AM
When I get time I will check I have parts for those if you know what you need.Right now with 4 engines waiting and repairing a cooler problem on 1 that went out last week, like the saying I am as busy as a 1 legged person as a @$# kicking contest
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 09, 2021, 06:03:00 AM
Quote from: luvrbus on March 09, 2021, 05:55:17 AM
When I get time I will check I have parts for those if you know what you need.Right now with 4 engines waiting and repairing a cooler problem on 1 that went out last week, like the saying I am as busy as a 1 legged person as a @$# kicking contest
Thanks. I'll take a look and see what I can spot.
Title: Re: Jake brakes 'sticking'
Post by: luvrbus on March 09, 2021, 06:12:22 AM
The electronic Jake control has less parts and give no problems but you lose the fast idle,the mirco switches give you problems because the are a click style  and a bear to get adjusted sometimes
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 09, 2021, 07:12:58 AM
Quote from: luvrbus on March 09, 2021, 06:12:22 AM
The electronic Jake control has less parts and give no problems but you lose the fast idle,the mirco switches give you problems because the are a click style  and a bear to get adjusted sometimes

Any advice on looking for the specific problem without disturbing the buffer switch settings? I can see the micro switch and a part of the orange rubber boot, but I cannot see much more in there due to the way it's mounted.
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 09, 2021, 11:29:06 AM
So I think I've identified a potential problem. There is a small pivoting piece that pushes against the micro switch button as the governor opens/closes. It pivots on a shaft in mounting assembly.

This piece seems to be very stiff. I was able to use a little light spray lube to free it up somewhat. Hope that makes a difference, but not really sure. There seems to be a little free play on the pivoting piece with the engine off, and when I started it was holding the button on the micro switch in the pushed-in position. Now it doesn't.

Don't really know the specifics of how this all works, but it seems that not binding is better than binding.
Title: Re: Jake brakes 'sticking'
Post by: Coach_and_Crown_Guy on March 09, 2021, 04:57:06 PM
At the risk of sounding like a Debbie downer, or a lazy driver. I've experienced this many times in my driving career and on many types of Jake equipped Coaches, Crowns, and Tractors. I've developed a keen mistrust of the very finicky adjustment tolerances, and timing of the switch(s) involved, either on the governor housing, or on the actual throttle linkages.

Whenever I sense the Jakes not coming on, or going off, which I feel is even worse, Valves hitting pistons and such, I default to the tried and true driver overide and simply turn off the Jakes at the dash until I need them on a downhill grade. I know it removes the fun of having everyone around hearing the Jakes, which is great sport indeed, but from a strictly operational point of view we really don't need them to be turned on at the dash until we need them, if you know what I mean.

I've become truly mistrustful of all the engine/throttle linkage switch setups and have become a manual Jake switch myself, and only turn on the dash switch when I'm engaging in a downgrade and I've fully removed my foot from the throttle. I've even thought of moving the dash switch to a much easier to reach location so I can turn it on and off without reaching or being distracted and having to look at it. But that's just me not trusting the nice little automatic switching feature, and doing it myself. Kind of like I prefer to have a stick shift and control my vehicle myself instead of trusting an automatic to do it, and downshift without lugging the engine, if you know what I mean, and I'm sure you all do. Simpler is better, and I can learn to handle my vehicle better than any automation.
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 09, 2021, 05:23:42 PM
Quote from: Coach_and_Crown_Guy on March 09, 2021, 04:57:06 PM
At the risk of sounding like a Debbie downer, or a lazy driver. I've experienced this many times in my driving career and on many types of Jake equipped Coaches, Crowns, and Tractors. I've developed a keen mistrust of the very finicky adjustment tolerances, and timing of the switch(s) involved, either on the governor housing, or on the actual throttle linkages.

Whenever I sense the Jakes not coming on, or going off, which I feel is even worse, Valves hitting pistons and such, I default to the tried and true driver overide and simply turn off the Jakes at the dash until I need them on a downhill grade. I know it removes the fun of having everyone around hearing the Jakes, which is great sport indeed, but from a strictly operational point of view we really don't need them to be turned on at the dash until we need them, if you know what I mean.

I've become truly mistrustful of all the engine/throttle linkage switch setups and have become a manual Jake switch myself, and only turn on the dash switch when I'm engaging in a downgrade and I've fully removed my foot from the throttle. I've even thought of moving the dash switch to a much easier to reach location so I can turn it on and off without reaching or being distracted and having to look at it. But that's just me not trusting the nice little automatic switching feature, and doing it myself. Kind of like I prefer to have a stick shift and control my vehicle myself instead of trusting an automatic to do it, and downshift without lugging the engine, if you know what I mean, and I'm sure you all do. Simpler is better, and I can learn to handle my vehicle better than any automation.

Not bad advice, at least till this is all worked out.

I do have a momentary foot pedal for the Jakes installed which I can use exactly how you're describing. It would work well for the occasional downhill around here. We have an upcoming trip to New Mexico coming up, and once I'm in the Santa Fe area I'd like to have them working the way they should.

Besides, I'm kind of OCD and if there is a system on my bus I like to have it working as it should be.
Title: Re: Jake brakes 'sticking'
Post by: 6805eagleguy on March 09, 2021, 06:49:37 PM
Quote from: richard5933 on March 09, 2021, 05:23:42 PM

Besides, I'm kind of OCD

Hold on a sec. it's possible this is a understatement... ;)
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on March 09, 2021, 07:10:04 PM
Quote from: 6805eagleguy on March 09, 2021, 06:49:37 PM
Hold on a sec. it's possible this is a understatement... ;)
No, it's not.
Title: Re: Jake brakes 'sticking'
Post by: 6805eagleguy on March 09, 2021, 07:47:35 PM
Richard, just pulling your leg. I am very impressed by your bus... and the original systems.
Title: Re: Jake brakes 'sticking'
Post by: dtcerrato on March 10, 2021, 06:42:13 AM
I need to throw my 2 cents in here. Besides our 42 year beloved 4104 we have always been fond of the Buffalo. With that being said Richard has the finest specimen of a converted Buffalo - professionally at that, that we've ever seen! Can you tell we're vintage GM enthusiasts?  :^
Title: Re: Jake brakes 'sticking'
Post by: luvrbus on March 10, 2021, 06:50:59 AM
Quote from: dtcerrato on March 10, 2021, 06:42:13 AM
I need to throw my 2 cents in here. Besides our 42 year beloved 4104 we have always been fond of the Buffalo. With that being said Richard has the finest specimen of a converted Buffalo - professionally at that, that we've ever seen! Can you tell we're vintage GM enthusiasts?  :^

I am going ask Brad if can post photos of his 4107 it is a work of art and I don't even like buffalos but love his 4107
Title: Re: Jake brakes 'sticking'
Post by: windtrader on March 10, 2021, 11:00:32 AM
You mean show pictures of his Jake brakes? We are expert at sending topics to the moon in minutes. love it
Title: Re: Jake brakes 'sticking'
Post by: dtcerrato on March 10, 2021, 04:51:14 PM
Quote from: luvrbus on March 10, 2021, 06:50:59 AM


I am going ask Brad if can post photos of his 4107 it is a work of art and I don't even like buffalos but love his 4107

Go for it, I'd love to see it.
Title: Re: Jake brakes 'sticking'
Post by: richard5933 on April 24, 2021, 06:07:03 AM
Quick update...

Seems the entire problem was some moisture which got into the works, causing a bit of surface rust on the plunger and other working bits causing them to hang up and not allow the micro-switch to release. A little lubrication and time working things manually and all is good again.
Title: Re: Jake brakes 'sticking'
Post by: luvrbus on April 24, 2021, 06:23:28 AM
The open style buffer with the antique micro switches are a PITA to keep working it has to many working parts and people go nuts when they flip the fast idle on and the Detroit takes offs into space for a second or two,iit wasn't a real good design effort on Jakes part