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Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: viking1 on November 25, 2015, 05:02:40 PM

Title: 7.5 KW diesel generator
Post by: viking1 on November 25, 2015, 05:02:40 PM
I have a low time 7.5 KW diesel generator installed in my MCI 103C3. On our last trip out it started shutting down on us while carrying a load. Now it will only run for a while, it changes RPM up and down before it finally shuts itself down. Any ideas?
Title: Re: 7.5 KW diesel generator
Post by: lvmci on November 25, 2015, 05:16:03 PM
Fuel line clogged?
Title: Re: 7.5 KW diesel generator
Post by: chessie4905 on November 26, 2015, 12:55:39 AM
Coolant low.....electric fan if used not coming on........thermostat not opening........defective overheat sensor........fuel filter plugged........fuel pump going bad.......fuel level low........oil level low........oil pressure low when hot.......low oil pressure sensor going bad.......partially plugged exhaust.......
   If it was mine,I would use an ir gun at block and read temp when it shuts down,after checking coolant oil and fuel levels. Harbor Freight and others sell ir guns pretty cheap nowadays.
Title: Re: 7.5 KW diesel generator
Post by: luvrbus on November 26, 2015, 02:22:02 AM
Changing rpm it will be fuel related do have enough fuel in the main tank ?
Title: Re: 7.5 KW diesel generator
Post by: Frank @ TX on November 26, 2015, 04:36:33 AM
Hi viking1,
Our 10kw gen was doing that same hunting for the right rpm.
It turned out to be the gen set controller.
I replaced it and the gen is humming along just fine for the last 3 years.
Frank
Title: Re: 7.5 KW diesel generator
Post by: luvrbus on November 26, 2015, 04:50:04 AM
A bad controller will make it hunt but I never saw one that would kill the engine
Title: Re: 7.5 KW diesel generator
Post by: viking1 on November 27, 2015, 12:56:11 PM
Thanks every one. I fired it up yesterday, put a load on it and it seemed to run like a champ. So now I'm more confused then ever, it's like it fixed itself sitting for a few weeks. Maybe it was a vapor lock?
Title: Re: 7.5 KW diesel generator
Post by: wg4t50 on November 28, 2015, 04:18:38 AM
The #1 issue with small diesel generators is related to fuel filters, then weak transfer pump,then bad fuel line.  If it has an electronic governor, another possibility.
A good description with photo would be good.
Dave M