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Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: Seangie on March 31, 2015, 07:13:29 PM

Title: Air dryer issues - Best replacement for AD2
Post by: Seangie on March 31, 2015, 07:13:29 PM
My AD2 stopped purging today.  The safety release valve was kicking out air.  I've rebuilt it less than 10k miles ago and I think its time to replace it.  I've got an Eagle Model 10 with a mechanical silver series 6v92.  I'm just wondering what's the best model to replace the old AD2 with.  And is it a simple disconnect the old drier and install the new or am I going to have to replace a bunch of parts and pieces....

Thanks guys.

-Sean
Title: Re: Air dryer issues - Best replacement for AD2
Post by: eagle19952 on March 31, 2015, 07:39:17 PM
Bendix AD9 would be my choice. Minor plumbing  :)

http://www.finditparts.com/products/5755604/haldex-107695k?srcid=CHL01SCL010-Npla-Dmdt-Gusa-Svbr-Mmuu-K5755604&gclid=CJ3y_euN1MQCFWRk7AodJk4AsA (http://www.finditparts.com/products/5755604/haldex-107695k?srcid=CHL01SCL010-Npla-Dmdt-Gusa-Svbr-Mmuu-K5755604&gclid=CJ3y_euN1MQCFWRk7AodJk4AsA)

http://www.amazon.com/AD-9-Dryer-Bendix-Replacement-Mounting/dp/B0054HVTAO (http://www.amazon.com/AD-9-Dryer-Bendix-Replacement-Mounting/dp/B0054HVTAO)

(https://d2jocyn8o0ggnq.cloudfront.net/assets/products/haldex/product/107695k/841743.jpg?1423233053)

(https://www.iowa80.com/DirectionsWEB/client/images/l216464.jpg)
Title: Re: Air dryer issues - Best replacement for AD2
Post by: lostagain on March 31, 2015, 08:09:58 PM
AD9 seems to be most common.

JC
Title: Re: Air dryer issues - Best replacement for AD2
Post by: buswarrior on March 31, 2015, 08:27:04 PM
Ditto. AD9

Happy coaching!
buswarrior
Title: Re: Air dryer issues - Best replacement for AD2
Post by: eagle19952 on March 31, 2015, 09:36:14 PM
oops..you'll want this too...

http://www.napaonline.com/Catalog/CatalogItemDetail.aspx/Air-Dryer-Heaters-Wiring-Harness-Power-Cord-Kits-Bendix-AD9-BENDIX/_/R-TWRBEN109869N_0085795986 (http://www.napaonline.com/Catalog/CatalogItemDetail.aspx/Air-Dryer-Heaters-Wiring-Harness-Power-Cord-Kits-Bendix-AD9-BENDIX/_/R-TWRBEN109869N_0085795986)


(https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Fs7d9.scene7.com%2Fis%2Fimage%2FGenuinePartsCompany%2FNWMDC%3F%24Product%3DGenuinePartsCompany%2F616395&hash=7d0d456b681f62178f892acd46231419978500b7)
Title: Re: Air dryer issues - Best replacement for AD2
Post by: niles500 on March 31, 2015, 09:40:42 PM
Best to go with BW and the AD-9, I always do ...... when E.F. Hutton speaks ......
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Seangie on April 01, 2015, 05:46:49 AM
AD9 it is....I'm sure Ill be posting for help later on :)

Thanks guys.

-Sean
Title: Re: Air dryer issues - Best replacement for AD2
Post by: eagle19952 on April 01, 2015, 07:56:30 AM
glad i could help. amazon prime works good if you use it  :)
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Jim Eh. on April 01, 2015, 10:44:55 AM
Personally I would put on an AD-IP or some other model/brand that utilizes a spin on desiccant cartridge. Then once a year (or two) spin the only one off and spin the new one on.
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Dreamscape on April 01, 2015, 02:45:26 PM
Sean, I installed an AD 9 in our Eagle several years ago as there was no drier at all. It has worked very well. You won't be disappointed.
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Scott Crosby on April 02, 2015, 07:32:11 AM
I got my ad9 installed a couple of years ago.  Very easy.  I got a reman unit on ebay for $110.   Here is a 24v one under $110.   I don't know if your 12v or 24v but it does matter because of the drain heater.

http://www.ebay.com/itm/Power-Products-65224RO-Reman-Outright-24V-AD9-Type-Air-Dryer-No-Core-Charge-/171286873624?hash=item27e17e4618 (http://www.ebay.com/itm/Power-Products-65224RO-Reman-Outright-24V-AD9-Type-Air-Dryer-No-Core-Charge-/171286873624?hash=item27e17e4618)
Title: Re: Air dryer issues - Best replacement for AD2
Post by: luvrbus on April 02, 2015, 08:45:03 AM
Just mount that sucker in a place easy to access for service those bolt can be a bear when they corrode a little and pay close attention to manufactures recommendation for piping length between the compressor and dryer.

I am with Krank on AD-IP the AD 9 is a good dryer but the AD-IP is a better one so are the later models of the Bendix dryers  JMO  
Title: Re: Air dryer issues - Best replacement for AD2
Post by: eagle19952 on April 02, 2015, 09:28:20 AM
IIRC, the AD-IP costs twice as much... not sure it is twice as good.

is there a core charge on the AD-IP ?
Title: Re: Air dryer issues - Best replacement for AD2
Post by: luvrbus on April 02, 2015, 10:02:55 AM
I changed over to the IP I didn't like crawling under the front of the bus to service the AD-9 the IP makes it a 5 minute job compared to a hour job for the AD-9 in the same location.Do you want old technology or newer it's kinda like cell phones or computers I paid 170 bucks for my IP from Freight Liner new no core charge 
Title: Re: Air dryer issues - Best replacement for AD2
Post by: eagle19952 on April 02, 2015, 11:10:20 AM
Quote from: luvrbus on April 02, 2015, 10:02:55 AM
I changed over to the IP I didn't like crawling under the front of the bus to service the AD-9 the IP makes it a 5 minute job compared to a hour job for the AD-9 in the same location.Do you want old technology or newer it's kinda like cell phones or computers I paid 170 bucks for my IP from Freight Liner new no core charge 

well there you go, my dryer is in the old AC compressor bay, easy peasy :)

$170 is a super good deal.
Title: Re: Air dryer issues - Best replacement for AD2
Post by: bs4104 on April 02, 2015, 11:50:26 AM
Question???? The old GM's 04s,06s never had a dryer. With the short trip we run, & not running every day do we need a dryer--Then why not just drain your tanks daily when park? Bruce
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Geoff on April 02, 2015, 05:57:24 PM
Of course you don't need an air dryer if you drain your air tanks after every run.  Its just a convenience.  I like hearing my AD-9 blow off when the air pressure is up. Lets me know the pressure is up and the crap is being dumped.

--Geoff
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Seangie on April 02, 2015, 06:20:07 PM
So I ended up going with the ADIP.   Its the same technology as the AD9 but like Cliffy said its an easy job to change out the dessicant cartridge.

Only took a couple pics as we were pressed with time to get it done. 

(https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Ftapatalk.imageshack.com%2Fv2%2F15%2F04%2F02%2Fbc1ec2f401d7bcb846fa3effd5e38465.jpg&hash=0489b6bd9695b25b260c9f425dc2c48f35a48ea7)

The supply line was old, crusty, rusty and dusty.  We kinked it trying to get it off the old dryer.  We ended up just cutting it out and will go pick up a new one tomorrow.   Hopefully its something readily available.

Does anyone know what the minimum length of supply line is?  Our air dryer is only 4' from the compressor.  The previous airline was about 20' long and coiled up on a tray before going to the dryer.

(https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Ftapatalk.imageshack.com%2Fv2%2F15%2F04%2F02%2Fb0c4ce6aa1b0273e46b320ef36b50c31.jpg&hash=2627356c4c7af84f630fa62c7f586c72e552aa0d)this is the tray the supply line is laid out on.

(https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Ftapatalk.imageshack.com%2Fv2%2F15%2F04%2F02%2Ff919ae83e44644bd8be3a016b1b86646.jpg&hash=e2dc5e9bcf9911880e54cf9a10d631aec398bded)almost finished install.  Just need a supply line.

Thanks Guys.

-Sean
Title: Re: Air dryer issues - Best replacement for AD2
Post by: luvrbus on April 02, 2015, 06:52:15 PM
My instructions say 9 ft for 1/2 inch pipe you are going to like the ADIP
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Oonrahnjay on April 02, 2015, 07:02:20 PM
    I did things a little differently (now, there's a shock, I hear you say).  I used the new AD-IS dryer.  You have to redesign and rebuild the brake system on your bus but I had to anyway.  Every system is isolated and supplied with air separately.  It can also be adapted for "Discharge Line Unloader" type governor (if you don't know, don't worry about it -- just be glad that you had the smarts to buy a N. American-built bus). 
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Boomer on April 02, 2015, 07:41:41 PM
The copper cooling loop is there to pre-cool the air Sean and should be left in place if you can.  The discharge line before the cooling loop is special and also should be left, or replaced with like.
Title: Re: Air dryer issues - Best replacement for AD2
Post by: eagle19952 on April 02, 2015, 08:49:01 PM
For that location I would have chosen what you did too.  ;D ;D
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Jim Eh. on April 03, 2015, 12:42:25 AM
Just wind some copper line around a large(r) diameter tube, something open ended  ;)
You may need to carry a schematic for when you get pulled over and have to explain that it is NOT a still!
Title: Re: Re: Air dryer issues - Best replacement for AD2
Post by: Seangie on April 03, 2015, 05:39:25 AM
Quote from: Boomer on April 02, 2015, 07:41:41 PMThe copper cooling loop is there to pre-cool the air Sean and should be left in place if you can.  The discharge line before the cooling loop is special and also should be left, or replaced with like.
Boomer,

I'm going to replace the entire line and rerun the new line the same way including the loop.  I wish I could just leave it as is but I don't have a torch or big tools where I'm at and the connectors are pretty frozen.  I figure for the cost of my time (and frustration) its going to be easier just replacing the line.

There is no copper though.  Not that I can see.  Its just the 20' braided plastic line that runs the loop.  Looks like 6' sections of Bendix Air Compressor Discharge hose assembly (part 142572)

In the picture its just covered in a good 1/8" layer of dust and grease but that definitely isn't copper.

Thanks guys.

-Sean
Title: Re: Air dryer issues - Best replacement for AD2
Post by: belfert on April 03, 2015, 07:45:30 AM
There has got to be some other way to replace that discharge line other than buying three of the Bendix discharge hoses at $70 or $80 each.  I don't recall what my bus uses.  Could a hose shop like Pirtek make up something?
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Boomer on April 03, 2015, 08:30:56 AM
From the factory, the serpintine copper cooling loop was attached to the mounting plate above the rear end by a whole bunch of wire clamps.  Maybe someone drilled a hole in it or something rubbed a hole in it and that was their easy fix.  I had to remove the whole plate and loop when I put the air ride on the back of my Eagle and wound up with about 10' of braided line.  You'll be fine.  That design was for the old AD-2. They didn't even use the copper loop until the Model 10. When I did what you did and put an AD-9 on mine there wasn't enough room in the compartment so I had to move the forward part of the fiberglass closing panel ahead about 2" (above the mud flap).
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Jim Eh. on April 03, 2015, 09:31:18 AM
Different manufacturers spec different total lengths of copper, teflon, or combination of both but like it has been said "around" 10'. The reason for the length of the line is to reduce the compressor discharge air temperature < 160 F before the dryer.
Also make sure you do not introduce a low spot in the line assembly. Any low spot can collect enough moisture that if you ever get into freezing weather can block the compressor discharge line and your compressor will reeealy not like that.
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Seangie on April 03, 2015, 01:08:24 PM
So here is what I ended up with.  There was a hose supply shop next to the ttriple-t and they happened to sell the reuseable ends for the wire-braided Teflon tubing.  So I ended up with a new end on the line and just added a 3' section to reach the dryer.  Ended up being a lot easier than I thought it would be. 

Definitely a noticeable difference wth the new air drier.  It purges a lot less now.    At idle its more then 10 minutes...I stopped counting after 8.  Its a nice clean quick purge and I think the air holds longer now.  I had a few issues with my AD2 and its been on the list to replace for a while now.  Glad that I did.

Thanks all. 

-Sean
Title: Re: Air dryer issues - Best replacement for AD2
Post by: buswarrior on April 03, 2015, 03:03:59 PM
To round out the thread, the reason for minimum runs between the compressor and air drier is to protect the desicant in the drier. Heat is a desicant killer.

I concur, run your length of piping in a continuous downhill direction so there is no pooling of condensate moisture. It goes below freezing EVERYWHERE in the continental US eventually...

Happy coaching!
buswarrior
Title: Re: Air dryer issues - Best replacement for AD2
Post by: solodon on April 03, 2015, 07:27:40 PM
OK, after reading this, since I'm still a newbie, when I hear air blow off under the front at 120 psi, it's an air dryer  blowing off?
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Boomer on April 04, 2015, 09:58:55 PM
Yup.
Title: Re: Air dryer issues - Best replacement for AD2
Post by: B_K on April 05, 2015, 12:36:16 PM
Quote from: Seangie
There was a hose supply shop next to the ttriple-t and they happened to sell the reuseable ends for the wire-braided Teflon tubing.
-Sean

Triple T wow there's a name I ain't heard in a LONG time! Tells me your in Tuscan Tuscon!  (stupid auto correct!)
;D  BK  ;D
Title: Re: Air dryer issues - Best replacement for AD2
Post by: Seangie on April 05, 2015, 08:04:38 PM
B_K,

Actually the Triple-Ts are local big/heavy truck shops here in NC/SC. 

I'm pretty sure its a completely different company then the one in Tuscon.

-Sean