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Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: Scott & Heather on June 23, 2014, 09:04:16 AM

Title: Blew MCI radiator
Post by: Scott & Heather on June 23, 2014, 09:04:16 AM
We have a nice little stream of coolant leaking from the curbside radiator. I guess I'll be searching the forum for a source to buy a new one recore this one. Is there an R&R instruction thread for replacing the radiator on an MCI 9? (https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Fimg.tapatalk.com%2Fd%2F14%2F06%2F24%2Feby6a6yb.jpg&hash=3ff4bab99749841f9044c6364b4dfa26d36d24fb)(https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Fimg.tapatalk.com%2Fd%2F14%2F06%2F24%2Fmuta5ehu.jpg&hash=303f5b967e5a4710a4f602312d68e3c7b283089e)


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Title: Re: Blew MCI radiator
Post by: gumpy on June 23, 2014, 09:13:54 AM
http://www.gumpydog.com/Bus/MC9_WIP/Mechanical/Radiators_And_Blowers/radiators_and_blowers.htm (http://www.gumpydog.com/Bus/MC9_WIP/Mechanical/Radiators_And_Blowers/radiators_and_blowers.htm)
Title: Re: Blew MCI radiator
Post by: Oonrahnjay on June 23, 2014, 10:34:09 AM
Quote from: gumpy on June 23, 2014, 09:13:54 AMhttp://www.gumpydog.com/Bus/MC9_WIP/Mechanical/Radiators_And_Blowers/radiators_and_blowers.htm (http://www.gumpydog.com/Bus/MC9_WIP/Mechanical/Radiators_And_Blowers/radiators_and_blowers.htm) 

    Good write-up, Gumpy.  Well described and the photos are clear.  Cleaning, fixing and straightening is a big part of all this, isn't it?  Those two big blowers up above your engine -- do they draw air through the radiators?  A centrifugal blower like that is always going to move air better than a bladed fan but they're sure big, and, by your account, heavy as anvils!  Where does the air exit from them?  It looks like they shoot straight down onto the engine but that wouldn't make much sense (sorry, I don't have any experience with an MC9).  Everything still working well? 
     Thanks,   Bruce  H    NC   USA
Title: Re: Blew MCI radiator
Post by: lvmci on June 23, 2014, 11:13:42 AM
Hi All, MCIs from the 5s on air is sucked in thru the split radiators at window level, pushes air thru fan department to engine compartment, and is sucked out the bottom and onto the roadbed, this is the reason mud flaps have to be (infront of the engine and) just behind the wheels not across the entire rear, mounted to the bumper, this is not for models where the single radiator is mounted in other places,  lvmci...
Title: Re: Blew MCI radiator
Post by: grantgoold on June 23, 2014, 11:45:17 AM
When I repaired both my radiators, I made sure to replace the rubber seal around each unit. That really made a huge difference on "sucking" efficiency!

Grant
Title: Re: Blew MCI radiator
Post by: Scott & Heather on June 23, 2014, 07:58:35 PM
Thanks gumpy!!!! :)


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Title: Re: Blew MCI radiator
Post by: stegey on June 24, 2014, 04:42:52 AM
If you can't find anyone else give these guys a call. I know that they handled MCI radiators a few yeas back.

http://www.dieselradiator.com/ (http://www.dieselradiator.com/)     

800 - 345-9244
Title: Re: Blew MCI radiator
Post by: Nineforever on June 24, 2014, 05:23:05 AM
Im a little off the beaten path , if you need mc9 radiators i have several in good condition .
Title: Re: Blew MCI radiator
Post by: gene burge on June 24, 2014, 05:41:18 PM
just replaced both my radiator cores , 1992 mci 102d 6v92 , got them from general radiator industries , 1380.00 plus shipping . not a terrible job if you do it yourself , took a few nights ,
Title: Re: Blew MCI radiator
Post by: Geoff on June 24, 2014, 06:37:35 PM
Get some gas tank epoxy repair for a couple of bucks, push it in the leak, and keep on busing!
Title: Re: Blew MCI radiator
Post by: Scott & Heather on June 25, 2014, 11:26:03 AM
I'm going the repair or replace route. Took me a couple of hours but I finally yanked the old one out. What a pain. Anyway, hoping the other one doesn't spring a leak on me for at least a couple of months. (https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Fimg.tapatalk.com%2Fd%2F14%2F06%2F26%2Frejeha9u.jpg&hash=89ad5c265285b5996aac1ea7755b1022a5028971)(https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Fimg.tapatalk.com%2Fd%2F14%2F06%2F26%2Fuqu7arav.jpg&hash=05053d7c3a534c7fe930f41919f193339dcf4b31)(https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Fimg.tapatalk.com%2Fd%2F14%2F06%2F26%2Faqe8e7a7.jpg&hash=6e3b7a10f123aa93ea2d3d7466db9f464414b180)(https://busconversionmagazine.com/forum/proxy.php?request=http%3A%2F%2Fimg.tapatalk.com%2Fd%2F14%2F06%2F26%2F9e4uzuse.jpg&hash=376de0f7c6dc8034d53d63a2a6522782fd80c928)


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Title: Re: Re: Blew MCI radiator
Post by: Seangie on June 25, 2014, 05:07:39 PM
Good Job Scott.  Should do them both at the same time ;)
Title: Re: Blew MCI radiator
Post by: Scott & Heather on June 25, 2014, 07:12:00 PM
I would if the budget allowed but one good rad will get us going :)


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Title: Re: Blew MCI radiator
Post by: luvrbus on June 25, 2014, 09:42:19 PM
Wow,it was rotten doesn't look like epoxy would have worked on that one
Title: Re: Blew MCI radiator
Post by: Scott & Heather on June 26, 2014, 11:37:08 AM
Quote from: luvrbus on June 25, 2014, 09:42:19 PM
Wow,it was rotten doesn't look like epoxy would have worked on that one

yeah...when geoff posted that he hadn't seen the photo of it out yet. northern winters do a number on these
Title: Re: Blew MCI radiator
Post by: Oonrahnjay on June 26, 2014, 01:40:22 PM
Quote from: luvrbus on June 25, 2014, 09:42:19 PMWow,it was rotten doesn't look like epoxy would have worked on that one   

    Awww, right kind of compound, that would buff out all right ...  ;D
Title: Re: Blew MCI radiator
Post by: mike802 on June 30, 2014, 01:55:07 PM
My son and I documented our radiator replacement on our MC9 might be helpful to some.

How to remove MCI MC9 radiators (http://www.youtube.com/watch?v=SCQyG04xY7s&list=PL24A5AEC8B27BDD79&feature=share&index=2#)

How to disassemble mc9 radiators (http://www.youtube.com/watch?v=m-wLSxjTQQ8&list=PL24A5AEC8B27BDD79&feature=share&index=3#)

How to recore a mc9 bus radiator (http://www.youtube.com/watch?v=mObuzt0k9pg&list=PL24A5AEC8B27BDD79&feature=share&index=4#)
Title: Re: Re: Blew MCI radiator
Post by: Seangie on June 30, 2014, 07:07:34 PM
Mike - that's awesome.  Its a bit of work recording all that and editing and posting.  Thanks for doing that!  Great resource.

-Sean
Title: Re: Blew MCI radiator
Post by: wagwar on June 30, 2014, 07:34:22 PM
I also documented the process:
http://mightybus.wordpress.com/2013/09/ (http://mightybus.wordpress.com/2013/09/)
Title: Re: Blew MCI radiator
Post by: brmax on June 30, 2014, 08:27:36 PM
Mike that's great work you and your son did, I also followed your other bus build articles good work and thanks.
Jim I checked out your site, with the write up on the repair that's a great. And the some cool paint to Thanks
Title: Re: Blew MCI radiator
Post by: mike802 on July 01, 2014, 07:31:47 AM
Thanks guys, glad you enjoyed them.
Wagwar:  Thats a great write up,  I will have to remove  the blowers eventually.  I suspect once we start driving the bus we will also have dried up seals to deal with.  Its been sitting for 4 years now as I convert it.  My wife is to the point where she just wants it usable so we can enjoy it.
Title: Re: Blew MCI radiator
Post by: Scott & Heather on July 06, 2014, 06:02:00 AM
Nice!! Thanks for posting these! :)


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Title: Re: Blew MCI radiator
Post by: Scott & Heather on August 13, 2014, 06:27:37 AM
Just got a quote from a well known and well liked radiator place in Michigan. $1900 to recore my 1 mci9 radiator. Someone please tell me that price is wrong...
Title: Re: Blew MCI radiator
Post by: Scott & Heather on August 13, 2014, 06:38:07 AM
I have a call into general radiator. They were nice but their website is a little scary.
http://www.generalradiator.com
Title: Re: Blew MCI radiator
Post by: uncle ned on August 13, 2014, 07:58:59 AM

That is a bargain compared to the on that resides in the back of huggy.

Still have heating problems.

That's the problem with making horsepower out of a 2stroke Detroit.

uncle ned
Title: Re: Blew MCI radiator
Post by: robertglines1 on August 13, 2014, 08:31:03 AM
Scott; check local bus companies --Might be surprised what they have laying around they don't use any longer. The MCI's with 2 rad were work horses for along time for many..
Title: Re: Blew MCI radiator
Post by: Scott & Heather on August 13, 2014, 11:36:38 AM
FYI I'm not hearing good things about general radiator. Not impressed with my interaction with him today.
Title: Re: Blew MCI radiator
Post by: Rick 74 MC-8 on August 13, 2014, 02:09:06 PM
try diesel radiator in Melrose Park I'll. it's been a few years but the treated me real good
Title: Re: Blew MCI radiator
Post by: luvrbus on August 13, 2014, 03:44:25 PM
Try these 2 I bet one will have what you need for 1/2 the 1900 bucks

Daniel Radiator 1-800-767-0395 

Hart Radiator  1-713-675-6313

both are in Houston and do a bunch of bus radiators 

good luck
Title: Re: Blew MCI radiator
Post by: RobSedona on August 13, 2014, 04:18:50 PM
those seem to be a lot like the Radiators I have in my MC5 A ? 

Title: Re: Blew MCI radiator
Post by: bevans6 on August 13, 2014, 04:23:57 PM
About the same, just a bit bigger.  One common modification if you put more power in an MC-5 is to install MC-9 radiators.

Brian
Title: Re: Re: Blew MCI radiator
Post by: Seangie on August 13, 2014, 06:44:53 PM
Scott -  This drives me crazy!  Don't be afraid to go looking around in old junk yards and weld up a frame to make it fit.  As long as what you are putting in is bigger than what you took out.  I pray this doesn't set you all back another month.  That's not healthy for a herd of turtles.
Title: Re: Blew MCI radiator
Post by: Scott & Heather on August 13, 2014, 11:19:36 PM
Loving the brotherly love Sean. It's just life in a bus :-/  cliff, the guy quoting $1900 said the mci9 radiator has a ton of cooling per square inch. So he cautioned against getting anything with less cooling power, I concurred seeing that 6v92s don't take kindly to overheating. General radiator claims that he can use 1/2 tubing instead of 3/4 inch and get by. That scares me.
Title: Re: Blew MCI radiator
Post by: gene burge on August 14, 2014, 02:12:08 AM
I bought my 2 radiator cores from general radiator & was skeptical initialy when they said their cores were much thinner , the guy i spoke to said his cores would cool a battleship so i ordered them , well after i receieved them & saw much less cores / tubes i called them & was again reassured they would be fine , I then procceded removing rads & recoring , watched the you tube video by mike 802 , great video helped me decide to recore myself , nothing terribly hard about it , they have so far been in about 6 months & have around 2000 miles on them , all miles have been with temps in the 90's with bus a/c running towing a 6000 pound excursion , i have kept a good eye on my temp gauge & it never rose out of the normal range . when we went out on our 1st trip / shake down after completing conversion I thought about where to go and decided to head up to niagara falls , about a 6 hour trip each way , thats when one of the original rads blew , i had pulled off the interstate to grab a coffee & wife ran in , I took a walk around the bus and holy c--- there was what looked like 100 gallons of antifreeze on the ground , had to hold in the emegency run button & limped across the street to a travel america truck stop , no worries i had just purchased the day before Coach net premier insurance , not so , turns out they would only pay to tow me to the closest repair facility the next day , i bypassed the leaking rad with some creative plumbing & headed back home , it was only about 60 deg out & did just fine on 1 rad
Title: Re: Blew MCI radiator
Post by: luvrbus on August 14, 2014, 06:04:39 AM
All radiators are designed per the engine manufactures heat rejection requirements in btu's taking in the consideration of the fans CFM,water pump volume and water circulation over the tubes different manufactures have their own method on how that is accomplished. I'm looking at the tubes and fins on your old radiator and I don't see anything special with it  
Title: Re: Blew MCI radiator
Post by: Scott & Heather on August 14, 2014, 10:29:44 AM
Ok. Making me feel better. Here's the stats on my radiator:

Length: 24 3/4
Width: 18 1/2
Thick: 7 1/8
8 rows 3/4" tubes
10 fins per inch
Headers: 9.62"x19.625"
40 tubes per row
40x8x0.75=240 cooling units??
Title: Re: Blew MCI radiator
Post by: Scott & Heather on August 14, 2014, 10:35:08 AM
Gene burge, what kind of bus and what year are you running
Title: Re: Blew MCI radiator
Post by: Boomer on August 14, 2014, 10:38:21 AM
There were two OEM MC-9 radiators, so beware.  The bigger of the two was installed with the 8V92 application.  I had both MCI part numbers, as we bought several of each, but unfortunately I sold most of my manuals a few months ago (3 cases worth!).
Title: Re: Blew MCI radiator
Post by: gene burge on August 14, 2014, 01:09:14 PM
scott my bus is a 1992 mci 102 d , 6v92 turbo , allison auto
Title: Re: Blew MCI radiator
Post by: Scott & Heather on August 14, 2014, 06:57:44 PM
Thanks gene. I just noticed you already mentioned that in your first post. I'm sleep deprived. Boomer, I must have gotten the larger radiator. My bus has a repower 6v92 turbo. I'll be making some calls tomorrow. I'm stranded 100 feet away from the sewer dump and our tank is over half full.
Title: Re: Blew MCI radiator
Post by: Scott & Heather on September 03, 2014, 07:32:55 AM
Update. Still a little confusion. Just spoke with MCI. They list two part numbers for the radiators on my 1984 MCI 9.

young 6r-1-28D
6k-1-5

1. The 6k-1-5 I thought was the MCI 102 big radiator. If so, that won't fit in my coach without modification correct?
2. Anyone know if the young 6r-1-28D is the smaller radiator for the 6v92 application?
Title: Re: Blew MCI radiator
Post by: jmblake on September 03, 2014, 09:35:28 AM
Scott,
I got mine from Diesel radiator in Illinois, They were a 6G-1-9 8 rows, I have in my notes the 6R-1-28D is 6 rows, I did have to modify the back wall a little bit with a hammer. Jason
Title: Re: Blew MCI radiator
Post by: Scott & Heather on September 03, 2014, 02:28:29 PM
Ok. Sounds good. Diesel Radiator wants $1540 for one complete radiator. Tanks and all. I just found someone on Minneapolis Craigslist who is willing to send me two completely redone radiators for $1600 plus shipping. I think I'm going that route. His name is Max/Mark. I think he's known by some of you here? Has a bus...involved in the bus clubs...
Title: Re: Blew MCI radiator
Post by: gumpy on September 03, 2014, 05:09:32 PM
I don't recognize the name.
Title: Re: Blew MCI radiator
Post by: Zeroclearance on September 03, 2014, 05:27:50 PM
Scott I really question the deal or transaction for $1600.00

What are you really buying, used radiators painted black?  Or used radiators that were taken apart and were repaired by soldering 20 cores/tubes.   Then put back together with new bolts/nuts and then painted black?

$800 a radiator can't get you new cores equal to the MCI radiators.

Title: Re: Blew MCI radiator
Post by: Scott & Heather on September 04, 2014, 12:10:41 PM
Well, the deal is done. I can understand you questioning the deal. It really worked out for us both. He needed the funds and I needed the radiators. They are the big ones 8 tube jobbers. He had them recored by diesel radiator in Illinois. Excellent company. They look new but are not spray painted. The labels affixed to
The radiators indicate they were redone by diesel radiator. I looked inside and they look new on the inside too. So so happy. They are heavy as all get out. Took two of us to unload and load them. Excellent deal for us and money in his pocket. This made my month.


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Title: Re: Blew MCI radiator
Post by: luvrbus on September 05, 2014, 05:42:45 AM
Now while you have both out spend the few bucks and rebuild the mitre box and blowers a lot easier now than later  ::)
Title: Re: Blew MCI radiator
Post by: Scott & Heather on September 05, 2014, 11:55:04 AM
How much is the entire seal kit? Also, how much for two thermostats?


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Title: Re: Blew MCI radiator
Post by: luvrbus on September 05, 2014, 01:01:11 PM
I have no idea for the seal kit, on the thermostats take a candy thermometer and check both in hot water on the stove probably nothing wrong with the 2 you have 

Then replace the 5 dollar seals in the thermostat housings most of the time they are the culprit.  The thermostats are getting pricey now the 10 dollar stats days are long gone they are now about 50 bucks each now from DD 
Title: Re: Blew MCI radiator
Post by: B_K on September 05, 2014, 01:53:42 PM
Scott I have a miter box we rebuilt about 100,000 miles before the coach lost a turbo and ruined the 6V92. All new seals & bearings make me an offer! (been sitting 5-6 yrs now not doing us any good)
;D  BK  ;D
Title: Re: Blew MCI radiator
Post by: Scott & Heather on September 09, 2014, 03:42:12 AM
Thanks BK! :) you're always looking out for me :) I have a pretty intense schedule between now and January and I honestly can't see where I would get a moment free to do a swap. But I may be in touch. You're in KY?


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Title: Re: Blew MCI radiator
Post by: B_K on September 09, 2014, 09:24:57 AM
Scott actually I'm in TN. Exactly 1/2 way between Nashville & Memphis!
;D  BK  ;D
Title: Re: Blew MCI radiator
Post by: Scott & Heather on October 12, 2014, 04:43:56 PM
BK, what are we talking $$$?  Need a couple of 60 amp vanners?


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