BCM Community

Bus Discussion => Bus Topics ( click here for quick start! ) => Topic started by: bevans6 on May 31, 2010, 12:52:55 PM

Title: Now I can't get the PS pump off... grrr
Post by: bevans6 on May 31, 2010, 12:52:55 PM
I have undone the bolts on the PS pump, it is loose and will flop around, but gets hung up about 1/2" from the mount.  What is causing it to hang up?  What is the trick to removing the pump?

Please help, I need some advice here!

Brian
Title: Re: Now I can't get the PS pump off... grrr
Post by: zubzub on May 31, 2010, 01:42:37 PM
Well Bevan, I'm home recovering from a nasty flu so you get my 2 cents. 
Sometimes when a shaft is in a close fitting tube, the weight on the opposite end   causes the end of the shaft (especially if it has groove tooled in) to hang up in the tube, add some lube for suction and it can really feel stuck.  If you are sure there is nothing holding it in there, a couple of wooden dowels (any wood really and I guess steel in a pinch) spanning the housing and mounting face then reef on the bottom edge of the dowels (thus lifting weight off the shaft) .
Title: Re: Now I can't get the PS pump off... grrr
Post by: DaveG on May 31, 2010, 02:11:22 PM
Is it a spline drive? Think like a clutch driven disk that has been rattling on the input shaft.
Title: Re: Now I can't get the PS pump off... grrr
Post by: bevans6 on May 31, 2010, 03:29:58 PM
is anyone familiar with accessory drives on an 8V71?  I don't have a picture in any of my manuals.  it looks like a internal splined ring bolted to the pump that engages over an external splined gear on the engine, but I don't know what would cause it to hang up.  manual just says undo the two bolts and take it off...

Brian
Title: Re: Now I can't get the PS pump off... grrr
Post by: Just Dallas on May 31, 2010, 05:26:26 PM
Removed
Title: Re: Now I can't get the PS pump off... grrr
Post by: OneLapper on May 31, 2010, 06:04:30 PM
You cannot pull it straight out.  You have to rotate the pump side coupling for it to line up with the slots in the housing.  When the engine was shut off, the coupler wasn't lined up perfectly with the slots, which prevents you from pulling it straight out.  I'll post a picture if I can find one.
Title: Re: Now I can't get the PS pump off... grrr
Post by: Barn Owl on May 31, 2010, 06:36:09 PM
I had the same problem and had to do what OneLapper said.
Title: Re: Now I can't get the PS pump off... grrr
Post by: bevans6 on June 01, 2010, 07:59:02 AM
Onelapper, a picture of the coupling might be worth a thousand words here...if you can, I'd be grateful.  Is the next step to bar the engine over to get the slots and tabs to line up, or is there a way to get the coupling to rotate?  It seems to still be engage on the drive gear.

Thanks, Brian
Title: Re: Now I can't get the PS pump off... grrr
Post by: wildbob24 on June 01, 2010, 09:15:37 AM
Brian,

Here's a few photos, one of the drive housing and a couple of the driven hub on the pump......maybe they'll help.

Bob
Title: Re: Now I can't get the PS pump off... grrr
Post by: fe2_o3 on June 01, 2010, 10:43:56 AM
Dude; You must have one GIANT camera!!!...Cable
Title: Re: Now I can't get the PS pump off... grrr
Post by: bevans6 on June 01, 2010, 10:53:13 AM
Dr Detroit sez "I'm ready for my closeup..."

Thanks very much, I can clearly see the tabs and slots that I need to line up.  Great!

Brian
Title: Re: Now I can't get the PS pump off... grrr
Post by: Busted Knuckle on June 01, 2010, 01:13:10 PM
Brian,
FWIW I never have had a problem getting one out, but I swear there's been times I wanted to "burn a bus" try'n to get one back in! ;)
;D  BK  ;D
Title: Re: Now I can't get the PS pump off... grrr - update
Post by: bevans6 on June 02, 2010, 08:23:15 AM
for posterity, all I had to do to get the pump off was rotate the engine about 15 degrees at the crank, and the slots lines up with the dogs on the drive and off it popped.  Now, I have confirmed that the relief valve is totally siezed in it's bore and I have calls out to find a replacement pump with the correct 2000 psi rating.  Fingers crossed...

Brian
Title: Re: Now I can't get the PS pump off... grrr
Post by: JohnEd on June 02, 2010, 11:10:53 AM
nope, your splines are worn, drag it out with a puller if you have to, and you'll end up replacing the gears and drive anyway.


Please tell me you heard Dallas say that.  I think he was supposed to scream it.  But I dunno ??? :P

John
Title: Re: Now I can't get the PS pump off... grrr
Post by: bevans6 on June 02, 2010, 11:29:29 AM
The "splines, gears and drive" are 100%, as far as I can tell.  As soon as the dogs line up, the pump lifts right off, one handed.  Although since it's a dog drive, not sure where the splines are, but the dogs look like new.  I think some other styles of drive do use splines.  Pump was upgraded to VTM 42 from the original spec VTM 27, and there is what looks like a date code on the pump of 1997, but it is still a 1000 psi pump while the Sheppard box is looking for 2000 psi, and it's perfect aside from having the bore of the relief valve hole all rusted and the valve itself seized in there.  I found one, new, only an arm and a leg...  I'll have it tomorrow.

Brian
Title: Re: Now I can't get the PS pump off... grrr
Post by: Just Dallas on June 02, 2010, 12:49:45 PM
Removed
Title: Re: Now I can't get the PS pump off... grrr
Post by: JohnEd on June 02, 2010, 03:12:40 PM
Ok, Good....you heard him.  I recently heard that the gears that drive the cam are the ones that drive the alternator and "I guess" the PS pump.  When you lose them the entire engine is scrap...I'm told.  I think Clifford mentioned (could be wrong on the source) that the geatain has lash adjustments that NOBODY ever has adjusted and that slop also causes failure.

You understand my concern on the issue.  It ain't cause I love you alone ;) its cause Nusa and Hargreaves have burned into my mind that "the entire world is listening"  Wouldn't want your journey to lead some poor Moslem bus Knut in Bangladesh astray.  Would we?   AR, Ar, Ar. ::) ;D ;D :P
Title: Re: Now I can't get the PS pump off... grrr
Post by: Barn Owl on June 04, 2010, 04:54:26 PM
I got my replacement pump from Nimco. Between $100 and $140 but I don't remember exactly.